> > Ok, so I will try to force assemble my array. > However, smartctl -x reports: > 5 Reallocated_Sector_Ct PO--CK 100 100 036 - 38 > So my disk is probably not as clean as expected, isn't it? > I would not worry about the reallocated sectors. So long as the disk either reallocates the sectors or rewrites and fixes things are good, so long as there are not other issues. I did have one disk that never seemed to reallocate/fix all of them and would every so often give a 7 second pause. I have also had a couple of disks that ran out of space in the reallocation area. From my experience the number of reallocations a disk can do depends on the model, so if the number starts rapidly rising then you should probably plan for a new disk. I also run this in cron daily, to collect smart reports so I can check patterns. stamp=`date +%Y%m%d-%H` for disk in a b c d e f g h i j k l m n o p ; do smartctl --all /dev/sd${disk} > /var/log/smartctl/tmp.out serial=`grep Serial /var/log/smartctl/tmp.out | awk '{print $3}'` mkdir -p /var/log/smartctl/${serial} mv /var/log/smartctl/tmp.out /var/log/smartctl/${serial}/${serial}.${stamp}.sd${disk}.out if [ "${disk}" == "a" ] ; then smartctl -l ssd /dev/sd${disk} >> /var/log/smartctl/${serial}/${serial}.${stamp}.sd${disk}.out fi if [ $? -eq 2 ] ; then rm -f /var/log/smartctl/sd${disk}.${stamp}.out fi done And I have also learned that once a disk starts giving you trouble, get it clean of these 2: 197 Current_Pending_Sector 0x0012 100 089 000 Old_age Always - 0 198 Offline_Uncorrectable 0x0010 100 089 000 Old_age Offline - 0 And run this daily: smartctl -t long /dev/sdXX Doing the long test often enough seems to let the disk find and rewrite the sectors before they have a serious issue, doing it weekly was not enough to keep it clean. And I only run this daily on the disks that have had problems. Weekly I run a long test on all disks, and I do weekly scrubs, and will force a scrub if I see issues. Good luck.