RE: 2 drive dropout (and raid 5), simultaneous, after 3 years

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What failure are you getting?  I assume a read error.  md will fail a drive
when it gets a read error from the drive.  It is "normal" to have a read
error once in a while, but more than 1 a year may indicate a drive going
bad.

I test my drives with this command:
dd if=/dev/hdi of=/dev/null bs=64k

You may look into using "smartd".  It monitors and tests disks for problems.
However, my dd test finds them first.  smartd has never told me anything
useful, but my drives are old, and are not smart enough for smartd.

Guy

-----Original Message-----
From: linux-raid-owner@xxxxxxxxxxxxxxx
[mailto:linux-raid-owner@xxxxxxxxxxxxxxx] On Behalf Of Michael Stumpf
Sent: Wednesday, December 08, 2004 4:03 PM
To: linux-raid@xxxxxxxxxxxxxxx
Subject: 2 drive dropout (and raid 5), simultaneous, after 3 years


I've got a an LVM cobbled together of 2 RAID-5 md's.  For the longest 
time I was running with 3 promise cards and surviving everything 
including the occasional drive failure, then suddenly I had double drive 
dropouts and the array would go into a degraded state.

10 drives in the system, Linux 2.4.22, Slackware 9, mdadm v1.2.0 (13 mar 
2003)

I started to diagnose; fdisk -l /dev/hdi  returned nothing for the two 
failed drives, but "dmesg" reports that the drives are happy, and that 
the md would have been automounted if not for a mismatch on the event 
counters (of the 2 failed drives).

I assumed that this had something to do with my semi-nonstandard 
application of a zillion (3) promise cards in 1 system, but I never had 
this problem before.  I ripped out the promise cards and stuck in 3ware 
5700s, cleaning it up a bit and also putting a single drive per ATA 
channel.  Two weeks later, the same problem crops up again.

The "problematic" drives are even mixed; 1 is WD, 1 is Maxtor (both 120gig).

Is this a known bug in 2.4.22 or mdadm 1.2.0?  Suggestions?


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