Raid5 reshape stuck - md0 process hang

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Hey,

i am really stuck with a problem. I tried to reshape my raid5 with 3 disks, to 4 disks. The reshape ran this night, until 94% and got stuck in this process. I can see this message in syslog:

„task md0_reshape blocked for more than 120 seconds“

After seeing it hanging I set the new drive to faulty and removed it during the hanging reshape progress - I thought the added drive was the issue.

If I take a look at top, there is a md0 process which is stuck at 100% cpu. 

Originally the system runs on xenserver 7.2 - I booted up a newer live disk of ubuntu 18.04 to look how the newer mdadm version does. - Same behaviour.

If I try to assemble my raid on the live dvd, there’s the same issue. Have done this with: mdadm —assemble —scan

Here are some logs:

/dev/md0:
          Version : 1.2
    Creation Time : Tue May 31 18:18:33 2016
       Raid Level : raid5
       Array Size : 3906766848 (3725.78 GiB 4000.53 GB)
    Used Dev Size : 1953383424 (1862.89 GiB 2000.26 GB)
     Raid Devices : 4
    Total Devices : 3
      Persistence : Superblock is persistent

    Intent Bitmap : Internal

      Update Time : Tue Feb 26 09:27:51 2019
            State : clean, degraded, reshaping 
   Active Devices : 3
  Working Devices : 3
   Failed Devices : 0
    Spare Devices : 0

           Layout : left-symmetric
       Chunk Size : 512K

Consistency Policy : bitmap

   Reshape Status : 94% complete
    Delta Devices : 1, (3->4)

             Name : maulwurfshuegel:0
             UUID : b0f13031:163a65b5:2acfee57:dc39a18f
           Events : 8194152

   Number   Major   Minor   RaidDevice State
      0       8       33        0      active sync   /dev/sdc1
      1       8        1        1      active sync   /dev/sda1
      3       8       17        2      active sync   /dev/sdb1
      -       0        0        3      removed


/dev/sda1:
         Magic : a92b4efc
       Version : 1.2
   Feature Map : 0x45
    Array UUID : b0f13031:163a65b5:2acfee57:dc39a18f
          Name : maulwurfshuegel:0
 Creation Time : Tue May 31 18:18:33 2016
    Raid Level : raid5
  Raid Devices : 4

Avail Dev Size : 3906766991 (1862.89 GiB 2000.26 GB)
    Array Size : 5860150272 (5588.67 GiB 6000.79 GB)
 Used Dev Size : 3906766848 (1862.89 GiB 2000.26 GB)
   Data Offset : 260096 sectors
    New Offset : 257024 sectors
  Super Offset : 8 sectors
         State : clean
   Device UUID : 4f7cc9bc:78c54dbd:9cd93978:7d1ca9fb

Internal Bitmap : 8 sectors from superblock
 Reshape pos'n : 5508850176 (5253.65 GiB 5641.06 GB)
 Delta Devices : 1 (3->4)

   Update Time : Tue Feb 26 08:46:25 2019
 Bad Block Log : 512 entries available at offset 72 sectors
      Checksum : eed30521 - correct
        Events : 8194149

        Layout : left-symmetric
    Chunk Size : 512K

  Device Role : Active device 1
  Array State : AAA. ('A' == active, '.' == missing, 'R' == replacing)

/dev/sdb1:
         Magic : a92b4efc
       Version : 1.2
   Feature Map : 0x4d
    Array UUID : b0f13031:163a65b5:2acfee57:dc39a18f
          Name : maulwurfshuegel:0
 Creation Time : Tue May 31 18:18:33 2016
    Raid Level : raid5
  Raid Devices : 4

Avail Dev Size : 3906767024 (1862.89 GiB 2000.26 GB)
    Array Size : 5860150272 (5588.67 GiB 6000.79 GB)
 Used Dev Size : 3906766848 (1862.89 GiB 2000.26 GB)
   Data Offset : 260096 sectors
    New Offset : 257024 sectors
  Super Offset : 8 sectors
         State : clean
   Device UUID : 6696cd3f:a7439cef:c8d26a6e:186869ea

Internal Bitmap : 8 sectors from superblock
 Reshape pos'n : 5508850176 (5253.65 GiB 5641.06 GB)
 Delta Devices : 1 (3->4)

   Update Time : Tue Feb 26 08:46:25 2019
 Bad Block Log : 512 entries available at offset 72 sectors - bad blocks present.
      Checksum : 8916e961 - correct
        Events : 8194149

        Layout : left-symmetric
    Chunk Size : 512K

  Device Role : Active device 2
  Array State : AAA. ('A' == active, '.' == missing, 'R' == replacing)

/dev/sdc1:
         Magic : a92b4efc
       Version : 1.2
   Feature Map : 0x4d
    Array UUID : b0f13031:163a65b5:2acfee57:dc39a18f
          Name : maulwurfshuegel:0
 Creation Time : Tue May 31 18:18:33 2016
    Raid Level : raid5
  Raid Devices : 4

Avail Dev Size : 3906766991 (1862.89 GiB 2000.26 GB)
    Array Size : 5860150272 (5588.67 GiB 6000.79 GB)
 Used Dev Size : 3906766848 (1862.89 GiB 2000.26 GB)
   Data Offset : 260096 sectors
    New Offset : 257024 sectors
  Super Offset : 8 sectors
         State : clean
   Device UUID : 48b8f98f:e1c5639b:29b22511:6285341e

Internal Bitmap : 8 sectors from superblock
 Reshape pos'n : 5508850176 (5253.65 GiB 5641.06 GB)
 Delta Devices : 1 (3->4)

   Update Time : Tue Feb 26 08:46:25 2019
 Bad Block Log : 512 entries available at offset 72 sectors - bad blocks present.
      Checksum : 5b908bc3 - correct
        Events : 8194149

        Layout : left-symmetric
    Chunk Size : 512K

  Device Role : Active device 0
  Array State : AAA. ('A' == active, '.' == missing, 'R' == replacing)

What could possibly the next steps?

Thanks Guys!

Greetings
Brian



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