A well known reason for this behavior are bad blocks in device's BBL, which you happen to have: > $ mdadm --examine /dev/sd[bcdefg]1 > /dev/sde1: > Magic : a92b4efc > Version : 1.2 > Feature Map : 0xc > Array UUID : f39f89d2:1bcd3d55:d173d206:d85b8bbc > Name : homer2:1 > Creation Time : Sun Dec 2 12:04:24 2012 > Raid Level : raid5 > Raid Devices : 6 > > Avail Dev Size : 5860528128 (2794.52 GiB 3000.59 GB) > Array Size : 14651317760 (13972.59 GiB 15002.95 GB) > Used Dev Size : 5860527104 (2794.52 GiB 3000.59 GB) > Data Offset : 2048 sectors > Super Offset : 8 sectors > Unused Space : before=1960 sectors, after=1024 sectors > State : active > Device UUID : a33aacb4:00d283ef:5715be52:a0678279 > > Reshape pos'n : 491520 (480.00 MiB 503.32 MB) > Delta Devices : 1 (5->6) > > Update Time : Tue Dec 5 18:30:50 2017 > Bad Block Log : 512 entries available at offset 72 sectors - bad ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ > blocks present. ^^^^^^^^^^^^^^^^^ > Checksum : 978e30 - correct > Events : 4830578 > > Layout : left-symmetric > Chunk Size : 512K > > Device Role : Active device 3 > Array State : AAAAAA ('A' == active, '.' == missing, 'R' == replacing) > /dev/sdf1: > Magic : a92b4efc > Version : 1.2 > Feature Map : 0xc > Array UUID : f39f89d2:1bcd3d55:d173d206:d85b8bbc > Name : homer2:1 > Creation Time : Sun Dec 2 12:04:24 2012 > Raid Level : raid5 > Raid Devices : 6 > > Avail Dev Size : 5860528128 (2794.52 GiB 3000.59 GB) > Array Size : 14651317760 (13972.59 GiB 15002.95 GB) > Used Dev Size : 5860527104 (2794.52 GiB 3000.59 GB) > Data Offset : 2048 sectors > Super Offset : 8 sectors > Unused Space : before=1960 sectors, after=1024 sectors > State : active > Device UUID : cabeb84a:b5df18c9:cb378062:be0f8998 > > Reshape pos'n : 491520 (480.00 MiB 503.32 MB) > Delta Devices : 1 (5->6) > > Update Time : Tue Dec 5 18:30:50 2017 > Bad Block Log : 512 entries available at offset 72 sectors - bad ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ > blocks present. ^^^^^^^^^^^^^^^^^ > Checksum : 9f01ea9c - correct > Events : 4830578 > > Layout : left-symmetric > Chunk Size : 512K > > Device Role : Active device 0 > Array State : AAAAAA ('A' == active, '.' == missing, 'R' == replacing) This feature generally shouldn't be used, because its implementation is unfinished. Empty BBL's can be removed from every device by giving "--update=no-bbl" option to mdadm on assemble, but before that you must manually regenerate content for each block in BBL's and then manually zero the lists in superblocks. -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html