Hello, First of all, thanks for your answer. Here is an update of what we did: We got surprised to see two drives that were announced in 'failed' state back in 'working order' after a reboot. At least they were not considered in failed state anymore. So we tried something a bit tricky. We removed the drive we changed and re-introduced the old one (supposed to be broken) Thanks to this, we were able to re-create the array with "mdadm --assemble --force /dev/md2", restart the volume group and mount read-only the logical volume. Sadly, trying to rsync data into a safer place, most of it failed with I/O error, often ending killing the array. We still have two drives that were not physicaly removed, so that theorically contains datas, but that appears as spare in mdadm --examine, probably because of the 're-add' attempt we made. > Your subject is inaccurate. You've described a situation that is > extraordinarily common when using green drives. Or any modern desktop > drive -- they aren't rated for use in raid arrays. Please read the > references in the post-script. After reading your links, it seems that indeed, the situation we experiment is what is described in link [3] or link [6]. > Did you run "mdadm --stop /dev/md2" first? That would explain the > "busy" reports. Yes we did. This is why the 'busy' is surprising. It seems to come from drives: # mdadm --verbose --assemble /dev/md2 [...] mdadm: /dev/sdp is identified as a member of /dev/md2, slot 15. mdadm: /dev/sdo is identified as a member of /dev/md2, slot 14. mdadm: /dev/sdn is identified as a member of /dev/md2, slot 13. mdadm: /dev/sdm is identified as a member of /dev/md2, slot 12. mdadm: /dev/sdl is identified as a member of /dev/md2, slot 11. mdadm: /dev/sdk is identified as a member of /dev/md2, slot 10. mdadm: /dev/sdj is identified as a member of /dev/md2, slot 9. mdadm: /dev/sdi is identified as a member of /dev/md2, slot 8. mdadm: /dev/sdh is identified as a member of /dev/md2, slot 7. mdadm: /dev/sdg is identified as a member of /dev/md2, slot -1. mdadm: /dev/sdf is identified as a member of /dev/md2, slot 5. mdadm: /dev/sde is identified as a member of /dev/md2, slot 4. mdadm: /dev/sdc is identified as a member of /dev/md2, slot 2. mdadm: /dev/sdd is identified as a member of /dev/md2, slot 3. mdadm: /dev/sdb is identified as a member of /dev/md2, slot -1. mdadm: /dev/sda is identified as a member of /dev/md2, slot -1. mdadm: no uptodate device for slot 0 of /dev/md2 mdadm: no uptodate device for slot 1 of /dev/md2 mdadm: added /dev/sdd to /dev/md2 as 3 mdadm: added /dev/sde to /dev/md2 as 4 mdadm: added /dev/sdf to /dev/md2 as 5 mdadm: no uptodate device for slot 6 of /dev/md2 mdadm: added /dev/sdh to /dev/md2 as 7 mdadm: added /dev/sdi to /dev/md2 as 8 mdadm: added /dev/sdj to /dev/md2 as 9 mdadm: added /dev/sdk to /dev/md2 as 10 mdadm: added /dev/sdl to /dev/md2 as 11 mdadm: added /dev/sdm to /dev/md2 as 12 mdadm: added /dev/sdn to /dev/md2 as 13 mdadm: added /dev/sdo to /dev/md2 as 14 mdadm: added /dev/sdp to /dev/md2 as 15 mdadm: added /dev/sdg to /dev/md2 as -1 mdadm: failed to add /dev/sdb to /dev/md2: Device or resource busy mdadm: failed to add /dev/sda to /dev/md2: Device or resource busy > Before proceeding, please supply more information: > > for x in /dev/sd[a-p] ; mdadm -E $x ; smartctl -i -A -l scterc $x ; done > > Paste the output inline in your response. I couldn't get smartctl to work successfully. The version supported on debian squeeze doesn't support aacraid. I tried from a chroot in a debootstrap with a more recent debian version, but only got: # smartctl --all -d aacraid,0,0,0 /dev/sda smartctl 6.4 2014-10-07 r4002 [x86_64-linux-2.6.32-5-amd64] (local build) Copyright (C) 2002-14, Bruce Allen, Christian Franke, www.smartmontools.org Smartctl open device: /dev/sda [aacraid_disk_00_00_0] [SCSI/SAT] failed: INQUIRY [SAT]: aacraid result: 0.0 = 22/0 Here is the output for mdadm -E: $ for x in /dev/sd[a-p] ; do sudo mdadm -E $x ; done /dev/sda: Magic : a92b4efc Version : 1.2 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : 27a0fe11:278b30d3:3251ee70:66b015d0 Update Time : Wed Oct 28 13:46:13 2015 Checksum : 5b99bd5 - correct Events : 0 Layout : left-symmetric Chunk Size : 128K Device Role : spare Array State : ..AAAA.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdb: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : b58fb9e7:72e48374:44a9862c:5b8de755 Update Time : Wed Nov 4 10:31:19 2015 Checksum : be982cb8 - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 2 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdc: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 :mdadm: No md superblock detected on /dev/sdd. Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : 1aff07a9:0ac3fa0c:6bb5e685:bac7893e Update Time : Wed Nov 4 10:31:19 2015 Checksum : 5a5fc14a - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 3 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sde: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : 30bfa9d2:2a483372:5a489324:c2f5f729 Update Time : Wed Nov 4 10:31:19 2015 Checksum : 7354c76b - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 5 Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : 93fd1f09:6ca19143:002a3e5c:17813675 Update Time : Wed Oct 28 13:46:13 2015 Checksum : fdacb903 - correct Events : 0 Layout : left-symmetric Chunk Size : 128K Device Role : spare Array State : ..AAAA.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdg: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425472 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Data Offset : 512 sectors Super Offset : 8 sectors State : clean Device UUID : d656d255:5ece759c:2deca760:3ae659c3 Update Time : Wed Nov 4 10:31:19 2015 Checksum : f636719b - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 7 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdh: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : d93661b8:40996a0b:b373cfd8:df0e2bd6 Update Time : Wed Nov 4 10:31:19 2015 Checksum : 52b2d4a4 - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 8 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdi: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : cf9d8d29:42956b39:79841196:9d3281e4 Update Time : Wed Nov 4 10:31:19 2015 Checksum : bd786c40 - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 9 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdj: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : d9ae5754:4b1fffcb:b76d34e4:fed2f192 Update Time : Wed Nov 4 10:31:19 2015 Checksum : 776990dc - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 10 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdk: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : e44e950f:09456ec5:35463869:13663a98 Update Time : Wed Nov 4 10:31:19 2015 Checksum : b662c230 - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 11 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdl: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : 51b3c930:27332156:535ec2d3:a77cc127 Update Time : Wed Nov 4 10:31:19 2015 Checksum : 625b436e - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 12 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdm: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : 83fa2210:26f430cf:6ef35e86:13be77c8 Update Time : Wed Nov 4 10:31:19 2015 Checksum : e172228 - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 13 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdn: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : 6700962b:ed334ee5:98e00751:79f25fb9 Update Time : Wed Nov 4 10:31:19 2015 Checksum : fb388963 - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 14 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdo: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : 9b099832:da80cf49:d62f76d9:7681a6a5 Update Time : Wed Nov 4 10:31:19 2015 Checksum : db70bdc0 - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 15 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) /dev/sdp: Magic : a92b4efc Version : 1.2 Feature Map : 0x0 Array UUID : 2d0b91e8:a0b10f4c:3fa285f9:3198a918 Name : ftalc2.nancy.grid5000.fr:2 (local to host ftalc2.nancy.grid5000.fr) Creation Time : Tue Oct 2 16:28:23 2012 Raid Level : raid6 Raid Devices : 16 Avail Dev Size : 1952425984 (930.99 GiB 999.64 GB) Array Size : 27333956608 (13033.85 GiB 13994.99 GB) Used Dev Size : 1952425472 (930.99 GiB 999.64 GB) Data Offset : 2048 sectors Super Offset : 8 sectors State : clean Device UUID : df2bcc6a:5d7e060c:6ab4ac39:b11a631f Update Time : Wed Nov 4 10:31:19 2015 Checksum : afcefb47 - correct Events : 5834314 Layout : left-symmetric Chunk Size : 128K Device Role : Active device 1 Array State : .AAA.A.AAAAAAAAA ('A' == active, '.' == missing) Regards, Clément and Marc -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html