This is terrific. fsck found tons and tons of errors and fixed them all. Then I ran rsync -avHcn [array] [backup] and found 5 or so files out of 8tb which had some slight corruption, which can easily be restored from the backup but I was curious to do a dry run first to use vbindiff and see what the corruption looked like at the byte level. Interesting! I did notice that before rsync found one of the differences (corrupt files) it started spitting out those same "failed command: READ FPDMA QUEUED status: { DRDY ERR } error: { UNC }" errors as before but this time it did not fail the drive. I take this to mean there is still some physical problems with the drive, but with the new timeout settings it is not unnecessarily failing the drive out of the array. So if I overwrite the corrupted files with the backups, (or write any new data to the array really), will it avoid those problem areas on the platter? I just want to say a big thanks as this has been causing me indescribable stress and monetary cost for months since the beginning of february and it looks like I am back in business. I think I will write some perl scripts to help monitor some of these things. -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html