Re: Failed drive while converting raid5 to raid6, then a hard reboot

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Hi again, I thought the drives would last long enough to complete the
reshape, I assembled the array, it started reshaping, went for a
shower, and came back to this: http://pastebin.ubuntu.com/976993/

The logs show the same as when the other drives failed:
May  8 23:58:26 axiom kernel: ata4: hard resetting link
May  8 23:58:32 axiom kernel: ata4: link is slow to respond, please be
patient (ready=0)
May  8 23:58:37 axiom kernel: ata4: hard resetting link
May  8 23:58:42 axiom kernel: ata4: link is slow to respond, please be
patient (ready=0)
May  8 23:58:47 axiom kernel: ata4: hard resetting link
May  8 23:58:52 axiom kernel: ata4: link is slow to respond, please be
patient (ready=0)
May  8 23:59:22 axiom kernel: ata4: limiting SATA link speed to 1.5 Gbps
May  8 23:59:22 axiom kernel: ata4: hard resetting link
May  8 23:59:27 axiom kernel: ata4.00: disabled
May  8 23:59:27 axiom kernel: ata4: EH complete
May  8 23:59:27 axiom kernel: sd 3:0:0:0: [sdd] Unhandled error code
May  8 23:59:27 axiom kernel: sd 3:0:0:0: [sdd] Result:
hostbyte=DID_BAD_TARGET driverbyte=DRIVER_OK
May  8 23:59:27 axiom kernel: sd 3:0:0:0: [sdd] CDB: Write(10): 2a 00
00 00 00 08 00 00 02 00
May  8 23:59:27 axiom kernel: md: super_written gets error=-5, uptodate=0
May  8 23:59:27 axiom kernel: sd 3:0:0:0: [sdd] Unhandled error code
May  8 23:59:27 axiom kernel: sd 3:0:0:0: [sdd] Result:
hostbyte=DID_BAD_TARGET driverbyte=DRIVER_OK
May  8 23:59:27 axiom kernel: sd 3:0:0:0: [sdd] CDB: Read(10): 28 00
0a 9d cb 00 00 00 40 00
May  8 23:59:27 axiom kernel: md: md0: reshape done.

What course of action do you suggest I take now?

--
Hákon G.


On 8 May 2012 23:55, Hákon Gíslason <hakon.gislason@xxxxxxxxx> wrote:
> Thank you very much!
> It's currently rebuilding, I'll make an attempt to mount the volume
> once it completes the build. But before that, I'm going to image all
> the disks to my friends array, just to be safe. After that, backup
> everything.
> Again, thank you for your help!
> --
> Hákon G.
>
>
> On 8 May 2012 23:21, NeilBrown <neilb@xxxxxxx> wrote:
>> On Tue, 8 May 2012 22:19:49 +0000 Hákon Gíslason <hakon.gislason@xxxxxxxxx>
>> wrote:
>>
>>> Thank you for the reply, Neil
>>> I was using mdadm from the package manager in Debian stable first
>>> (v3.1.4), but after the constant drive failures I upgraded to the
>>> latest one (3.2.3).
>>> I've come to the conclusion that the drives are either failing because
>>> they are "green" drives, and might have power-saving features that are
>>> causing them to be "disconnected", or that the cables that came with
>>> the motherboard aren't good enough. I'm not 100% sure about either,
>>> but at the moment these seem likely causes. It could be incompatible
>>> hardware or the kernel that I'm using (proxmox debian kernel:
>>> 2.6.32-11-pve).
>>>
>>> I got the array assembled (thank you), but what about the raid5 to
>>> raid6 conversion? Do I have to complete it for this to work, or will
>>> mdadm know what to do? Can I cancel (revert) the conversion and get
>>> the array back to raid5?
>>>
>>> /proc/mdstat contains:
>>>
>>> root@axiom:~# cat /proc/mdstat
>>> Personalities : [raid6] [raid5] [raid4]
>>> md0 : active (read-only) raid6 sdc[6] sdb[5] sda[4] sdd[7]
>>>       5860540224 blocks super 1.2 level 6, 32k chunk, algorithm 18 [5/3] [_UUU_]
>>>
>>> unused devices: <none>
>>>
>>> If I try to mount the volume group on the array the kernel panics, and
>>> the system hangs. Is that related to the incomplete conversion?
>>
>> The array should be part way through the conversion.  If you
>>   mdadm -E /dev/sda
>> it should report something like "Reshape Position : XXXX" indicating
>> how far along it is.
>> The reshape will not restart while the array is read-only.  Once you make it
>> writeable it will automatically restart the reshape from where it is up to.
>>
>> The kernel panic is because the array is read-only and the filesystem tries
>> to write to it.  I think that is fixed in more recent kernels (i.e. ext4
>> refuses to mount rather than trying and crashing).
>>
>> So you should just be able to "mdadm --read-write /dev/md0" to make the array
>> writable, and then continue using it ... until another device fails.
>>
>> Reverting the reshape is not currently possible.  Maybe it will be with Linux
>> 3.5 and mdadm-3.3, but that is all months away.
>>
>> I would recommend an "fsck -n /dev/md0" first and if that seems mostly OK,
>> and if "mdadm -E /dev/sda" reports the "Reshape Position" as expected, then
>> make the array read-write, mount it, and backup any important data.
>>
>> NeilBrown
>>
>>
>>>
>>> Thanks,
>>> --
>>> Hákon G.
>>>
>>>
>>>
>>> On 8 May 2012 20:48, NeilBrown <neilb@xxxxxxx> wrote:
>>> >
>>> > On Mon, 30 Apr 2012 13:59:56 +0000 Hákon Gíslason
>>> > <hakon.gislason@xxxxxxxxx>
>>> > wrote:
>>> >
>>> > > Hello,
>>> > > I've been having frequent drive "failures", as in, they are reported
>>> > > failed/bad and mdadm sends me an email telling me things went wrong,
>>> > > etc... but after a reboot or two, they are perfectly fine again. I'm
>>> > > not sure what it is, but this server is quite new and I think there
>>> > > might be more behind it, bad memory or the motherboard (I've been
>>> > > having other issues as well). I've had 4 drive "failures" in this
>>> > > month, all different drives except for one, which "failed" twice, and
>>> > > all have been fixed with a reboot or rebuild (all drives reported bad
>>> > > by mdadm passed an extensive SMART test).
>>> > > Due to this, I decided to convert my raid5 array to a raid6 array
>>> > > while I find the root cause of the problem.
>>> > >
>>> > > I started the conversion right after a drive failure & rebuild, but as
>>> > > it had converted/reshaped aprox. 4%(if I remember correctly, and it
>>> > > was going really slowly, ~7500 minutes to completion), it reported
>>> > > another drive bad, and the conversion to raid6 stopped (it said
>>> > > "rebuilding", but the speed was 0K/sec and the time left was a few
>>> > > million minutes.
>>> > > After that happened, I tried to stop the array and reboot the server,
>>> > > as I had done previously to get the reportedly "bad" drive working
>>> > > again, but It wouldn't stop the array or reboot, neither could I
>>> > > unmount it, it just hung whenever I tried to do something with
>>> > > /dev/md0. After trying to reboot a few times, I just killed the power
>>> > > and re-started it. Admittedly this was probably not the best thing I
>>> > > could have done at that point.
>>> > >
>>> > > I have backup of ca. 80% of the data on there, it's been a month since
>>> > > the last complete backup (because I ran out of backup disk space).
>>> > >
>>> > > So, the big question, can the array be activated, and can it complete
>>> > > the conversion to raid6? And will I get my data back?
>>> > > I hope the data can be rescued, and any help I can get would be much
>>> > > appreciated!
>>> > >
>>> > > I'm fairly new to raid in general, and have been using mdadm for about
>>> > > a month now.
>>> > > Here's some data:
>>> > >
>>> > > root@axiom:~# mdadm --examine --scan
>>> > > ARRAY /dev/md/0 metadata=1.2 UUID=cfedbfc1:feaee982:4e92ccf4:45e08ed1
>>> > > name=axiom.is:0
>>> > >
>>> > >
>>> > > root@axiom:~# cat /proc/mdstat
>>> > > Personalities : [raid6] [raid5] [raid4]
>>> > > md0 : inactive sdc[6] sde[7] sdb[5] sda[4]
>>> > >       7814054240 blocks super 1.2
>>> > >
>>> > > root@axiom:~# mdadm --assemble --scan --force --run /dev/md0
>>> > > mdadm: /dev/md0 is already in use.
>>> > >
>>> > > root@axiom:~# mdadm --stop /dev/md0
>>> > > mdadm: stopped /dev/md0
>>> > >
>>> > > root@axiom:~# mdadm --assemble --scan --force --run /dev/md0
>>> > > mdadm: Failed to restore critical section for reshape, sorry.
>>> > >       Possibly you needed to specify the --backup-file
>>> > >
>>> > > root@axiom:~# mdadm --assemble --scan --force --run /dev/md0
>>> > > --backup-file=/root/mdadm-backup-file
>>> > > mdadm: Failed to restore critical section for reshape, sorry.
>>> >
>>> > What version of mdadm are you using?
>>> >
>>> > I suggest getting a newer one (I'm about to release 3.2.4, but 3.2.3
>>> > should
>>> > be fine) and if just that doesn't help, add the "--invalid-backup" option.
>>> >
>>> > However I very strongly suggest you try to resolve the problem which is
>>> > causing your drives to fail.  Until you resolve that it will keep
>>> > happening
>>> > and having it happen repeatly during the (slow) reshape process would not
>>> > be
>>> > good.
>>> >
>>> > Maybe plug the drives into another computer, or another controller, while
>>> > the
>>> > reshape runs?
>>> >
>>> > NeilBrown
>>> >
>>> >
>>
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