Hi John, not sure if still relevant, but you may be affected by a bug in 2.6.38-8 kernel. We hit exactly the same issue with raid5/6. Please take a look at this (long) email thread: http://www.spinics.net/lists/raid/msg34881.html Eventually (please look towards the end of the thread) Neil provided a patch, which solved the issue. Thanks, Alex. On Mon, Dec 5, 2011 at 8:15 AM, NeilBrown <neilb@xxxxxxx> wrote: > On Fri, 2 Dec 2011 09:34:40 -0700 John Gehring <john.gehring@xxxxxxxxx> wrote: > >> I am having trouble with a hot-pull scenario. >> >> - linux 2.6.38.8 >> - LSI 2008 sas >> - RAID6 via md >> - 8 drives (2 TB each) >> >> Suspect sequence: >> >> 1 - Create Raid6 array using all 8 drives (/dev/md1). Each drive is >> partitioned identically with two partitions. The second partition of >> each drive is used for the raid set. The size of the partition varies, >> but I have been using a 4GB partition for testing in order to have >> quick re-sync times. >> 2 - Wait for raid re-sync to complete. >> 3 - Start read-only IO against /dev/md1 via following command: dd >> if=/dev/md1 of=/dev/null bs=1 This step insures that pulled drives >> are detected by the md. >> 4 - Physically pull a drive from the array. >> 5 - Verify that the md has removed the drive/device from the array. >> mdadm --detail /dev/md1 should show it as faulty and removed from the >> array. >> 6 - Remove the device from the raid array: mdadm /dev/md1 -r /dev/sd[?]2 >> 7 - Re-insert the drive back into the slot. >> 8 - Take a look at dmesg to see what device name has been assigned. >> Typically has the same letter assigned as before. >> 9 - Add the drive back into the raid array: mdadm /dev/md1 -a >> /dev/sd[?]2 Now some folks might say that I should use --re-add, but >> the mdadm documentation states that re-add will be used anyway if the >> system detects that a drive has been 're-inserted'. Additionally, the >> mdadm response to this command shows that an 'add' or 'readd' was >> executed depending on the state of the disk inserted. >> --All is apparently going fine at this point. The add command succeeds >> and cat /proc/mdstat shows the re-sync in progress and it eventually >> finishes. >> --Now for the interesting part. >> 10 - Verify that the dd command is still running. >> 11 - Pull the same drive again. >> >> This time, the device is not removed from the array, although it is >> marked as faulty in the /proc/mdstat report. >> >> In mdadm --detail /dev/md1, the device is still in the raid set and is >> marked as "faulty spare rebuilding". I have not found a command that >> will remove drive from the raid set at this point. There were a couple >> of instances/tests where after 10+ minutes, the device came out of the >> array and was simply marked faulty, at which point I could add a new >> drive, but that has been the exception. Usually, it remains in the >> 'faulty spare rebuilding' mode. >> >> I don't understand why there is different behavior the second time the >> drive is pulled. I tried zeroing out both partitions on the drive, >> re-partitioning, mdadm --zero-superblock, but still the same behavior. >> If I pull a drive and replace it, I am able to do a subsequent pull of >> the new drive without trouble, albeit only once. >> >> Comments? Suggestions? I'm glad to provide more info. >> > > Yes, strange. > > The only think that should stop you being able to remove the device is if > there are outstanding IO requests. > > Maybe the driver is being slow in aborting requests the second time. Could > be a driver bug on the LSI. > > You could try using blktrace to watch all the requests and make sure every > request that starts also completes.... > > NeilBrown > -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html