Re: mdadm: failed devices become spares!

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On mardi 18 mai 2010, Neil Brown wrote:
> On Mon, 17 May 2010 20:10:36 +0200
> 
> Pierre Vignéras <pierre@xxxxxxxxxxxxx> wrote:
> > Did I miss something, or is there something really strange happening
> > there?
> 
> Something strange...
> I cannot explain the 'SpareActive' messages.
> Most of the rest makes sense.
> 
> You had a RAID10 - 4 drives in near=2 mode.  So the first two disks contain
> identical data, and the second two are also identical and contain the rest.
> The second device failed due to a write error.
> Why it seemed to become a spare I'm not sure.  I'm not all sure it did
> become a spare immediately- your logs aren't conclusive on that point.
> It did eventually become a spare, but that could be because you "removed
>  and added the devices" which would have changed them from 'fail' to
>  'spares'.
> 
> Then the first device in the array reported an error and so was failed.
> After this you would not be able to read or write to the even chunks of the
> array, xfs noticed and complained.
> 
> By this time sdf1 seemed to be a spare so it gave recovery a try.  The
> recovery process discovered there was nowhere to read good data from and
> immediately gave up.
> 
> However if the devices really are OK, then sdf1 and sdc1 should contain
> identical data (except the superblock would be slightly different.
> You could check this with "cmp -l", though that might not be very
>  efficient. Also sdd1 and sde1 should be identical.

Well, actually, here is what I have:

phobos:~# mdadm --examine /dev/sd[c-f]1
/dev/sdc1:                             
          Magic : a92b4efc             
        Version : 00.90.00             
           UUID : b34f4192:f823df58:24bf28c1:396de87f (local to host phobos)
  Creation Time : Thu Aug  6 01:59:44 2009                                  
     Raid Level : raid10                                                    
  Used Dev Size : 312568576 (298.09 GiB 320.07 GB)                          
     Array Size : 625137152 (596.18 GiB 640.14 GB)                          
   Raid Devices : 4                                                         
  Total Devices : 4                                                         
Preferred Minor : 2                                                         

    Update Time : Tue Apr 13 19:22:21 2010
          State : clean                   
Internal Bitmap : present                 
 Active Devices : 2                       
Working Devices : 4                       
 Failed Devices : 0                       
  Spare Devices : 2                       
       Checksum : 5baf7939 - correct      
         Events : 90612                   

         Layout : near=2, far=1
     Chunk Size : 64K          

      Number   Major   Minor   RaidDevice State
this     2       8       33        2      active sync   /dev/sdc1

   0     0       0        0        0      removed
   1     1       0        0        1      faulty removed
   2     2       8       33        2      active sync   /dev/sdc1
   3     3       8       65        3      active sync   /dev/sde1
   4     4       8       81        4      spare   /dev/sdf1      
   5     5       8       49        5      spare   /dev/sdd1      
/dev/sdd1:                                                       
          Magic : a92b4efc                                       
        Version : 00.90.00                                       
           UUID : b34f4192:f823df58:24bf28c1:396de87f (local to host phobos)
  Creation Time : Thu Aug  6 01:59:44 2009                                  
     Raid Level : raid10                                                    
  Used Dev Size : 312568576 (298.09 GiB 320.07 GB)                          
     Array Size : 625137152 (596.18 GiB 640.14 GB)                          
   Raid Devices : 4                                                         
  Total Devices : 4                                                         
Preferred Minor : 2                                                         

    Update Time : Tue Apr 13 19:22:21 2010
          State : clean                   
Internal Bitmap : present                 
 Active Devices : 2                       
Working Devices : 4                       
 Failed Devices : 0                       
  Spare Devices : 2                       
       Checksum : 5baf7949 - correct      
         Events : 90612                   

         Layout : near=2, far=1
     Chunk Size : 64K          

      Number   Major   Minor   RaidDevice State
this     5       8       49        5      spare   /dev/sdd1

   0     0       0        0        0      removed
   1     1       0        0        1      faulty removed
   2     2       8       33        2      active sync   /dev/sdc1
   3     3       8       65        3      active sync   /dev/sde1
   4     4       8       81        4      spare   /dev/sdf1      
   5     5       8       49        5      spare   /dev/sdd1      
/dev/sde1:                                                       
          Magic : a92b4efc                                       
        Version : 00.90.00                                       
           UUID : b34f4192:f823df58:24bf28c1:396de87f (local to host phobos)
  Creation Time : Thu Aug  6 01:59:44 2009                                  
     Raid Level : raid10                                                    
  Used Dev Size : 312568576 (298.09 GiB 320.07 GB)                          
     Array Size : 625137152 (596.18 GiB 640.14 GB)                          
   Raid Devices : 4                                                         
  Total Devices : 4                                                         
Preferred Minor : 2                                                         

    Update Time : Tue Apr 13 19:22:21 2010
          State : clean                   
Internal Bitmap : present                 
 Active Devices : 2                       
Working Devices : 4                       
 Failed Devices : 0                       
  Spare Devices : 2                       
       Checksum : 5baf795b - correct      
         Events : 90612                   

         Layout : near=2, far=1
     Chunk Size : 64K          

      Number   Major   Minor   RaidDevice State
this     3       8       65        3      active sync   /dev/sde1

   0     0       0        0        0      removed
   1     1       0        0        1      faulty removed
   2     2       8       33        2      active sync   /dev/sdc1
   3     3       8       65        3      active sync   /dev/sde1
   4     4       8       81        4      spare   /dev/sdf1
   5     5       8       49        5      spare   /dev/sdd1
/dev/sdf1:
          Magic : a92b4efc
        Version : 00.90.00
           UUID : b34f4192:f823df58:24bf28c1:396de87f (local to host phobos)
  Creation Time : Thu Aug  6 01:59:44 2009
     Raid Level : raid10
  Used Dev Size : 312568576 (298.09 GiB 320.07 GB)
     Array Size : 625137152 (596.18 GiB 640.14 GB)
   Raid Devices : 4
  Total Devices : 4
Preferred Minor : 2

    Update Time : Tue Apr 13 19:22:21 2010
          State : clean
Internal Bitmap : present
 Active Devices : 2
Working Devices : 4
 Failed Devices : 0
  Spare Devices : 2
       Checksum : 5baf7967 - correct
         Events : 90612

         Layout : near=2, far=1
     Chunk Size : 64K

      Number   Major   Minor   RaidDevice State
this     4       8       81        4      spare   /dev/sdf1

   0     0       0        0        0      removed
   1     1       0        0        1      faulty removed
   2     2       8       33        2      active sync   /dev/sdc1
   3     3       8       65        3      active sync   /dev/sde1
   4     4       8       81        4      spare   /dev/sdf1
   5     5       8       49        5      spare   /dev/sdd1
phobos:~#

> I suggest that you try:
> 
>  mdadm -S /dev/md2
>  mdadm -C /dev/md2 -l 10 -n 4 -c 64 -e 0.90 /dev/sdc1 missing /dev/sdd1
>  missing  --assume-clean
> 
> and then see what the data on md2 looks like.
> You could equally try sdf1 in place of sdc1, or sde1 in place of sdd1
> (make sure you double check the device names, don't assume I got then
>  right).

So, I double checked the names. ;-)

I first tried to get which devices  where mirrors using cmp -l (thanks for 
that command I didn't know), and here is the (strange) result:

phobos:~# time cmp -l /dev/sdc1 /dev/sdd1 > /tmp/cmp-sdc1-sdd1
^C                                                            

real    0m56.337s
user    0m52.539s
sys     0m3.016s 
phobos:~# time cmp -l /dev/sdc1 /dev/sde1 > /tmp/cmp-sdc1-sde1
^C                                                            

real    0m54.733s
user    0m0.380s 
sys     0m7.688s 
phobos:~# time cmp -l /dev/sdc1 /dev/sdf1 > /tmp/cmp-sdc1-sdf1
^C

real    0m58.236s
user    0m54.099s
sys     0m3.216s
phobos:~# time cmp -l /dev/sdd1 /dev/sde1 > /tmp/cmp-sdd1-sde1
^C

real    0m57.932s
user    0m53.063s
sys     0m3.284s
phobos:~# time cmp -l /dev/sdd1 /dev/sdf1 > /tmp/cmp-sdd1-sdf1
^C

real    0m58.882s
user    0m26.486s
sys     0m6.152s
phobos:~# time cmp -l /dev/sde1 /dev/sdf1 > /tmp/cmp-sde1-sdf1
^C

real    0m57.996s
user    0m49.639s
sys     0m3.100s
phobos:~# ls -lh /tmp/cmp-sd*
-rw-r--r-- 1 root root 954M 2010-05-19 00:23 /tmp/cmp-sdc1-sdd1
-rw-r--r-- 1 root root    0 2010-05-19 00:25 /tmp/cmp-sdc1-sde1
-rw-r--r-- 1 root root 982M 2010-05-19 00:27 /tmp/cmp-sdc1-sdf1
-rw-r--r-- 1 root root 964M 2010-05-19 00:28 /tmp/cmp-sdd1-sde1
-rw-r--r-- 1 root root 466M 2010-05-19 00:30 /tmp/cmp-sdd1-sdf1
-rw-r--r-- 1 root root 872M 2010-05-19 00:31 /tmp/cmp-sde1-sdf1
phobos:~#

Therefore, as far as I understand, /dev/sdc1 does not hold the same data as 
/dev/sdd1 nor /dev/sdf1. Even if this short ~ 1 minute test does not prove 
anything, there is quite a good probability that /dev/sdc1 and /dev/sde1 was 
mirrors at some time.

What should be considered strange? That sdc1 contains exactly the same content 
than sde1 on that 1 minute scan or that sdd1 and sdf1 are so  different (~ 500 
MB/1min) ?

Therefore, I am not sure that the command you suggested is the good one:

mdadm -C /dev/md2 -l 10 -n 4 -c 64 -e 0.90 /dev/sdc1 missing /dev/sdd1 missing  
--assume-clean

It seems that I only have half the data for sure (sdc1 and sde1), but I don't 
know what is the other good part (sdd1 or sdf1)... Is there any way to know?

According to this information, can you confirm that the above command is the 
one I should execute? 
 
> BUT be warned.  Something cause some errors to be reported.  Unless you
>  find out what that was and fix it, errors will occur again.  I have no
>  idea what might have caused those errors.  Bad media? bad controller ? bad
>  usb controller? bad luck?

Well, all of those maybe! Anyway, I will consider using BBR. I have the 
feeling that on such mass market USB drives of 1TB, even the internal 
"hardware" BBR is not sufficient. There are too much errors (at least that is 
what my log suggests me)... It's a shame that BBR is not well documented and 
not as easy to set up using mdadm than using EVMS.  

> I wouldn't write new data, or even perform a recovery until you are quite
> confident of the devices.

Sure.
 
> NeilBrown

Again, thanks a lot!

-- 
Pierre Vignéras
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