Used Dev Size is wrong

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Hello RAID gurus,

I recently upgraded my MD 10x1TB RAID6 to a 10x2TB RAID6. I did this by replacing all the 1TB drives in the array with 2TB drives, no more than 2 at a time, and letting the array rebuild to assimilate the fresh drive(s). The array finished its last rebuild and showed an Array Size of 8000GB, and a Used Dev Size of 2000GB. Since this isn't the 16TB I was looking for, I went through a grow operation:

# mdadm /dev/md4 -G -z max

This started a resync @ 50% complete and continued from there. This had the expected effect of increasing the reported Array Size to 16000GB, but it also unexpectedly increased the Used Dev Size to 4000GB! I'm worried this incorrect size will lead to errors down the road. What can I do to correct this? Here are the details of the case:

jo dev # cat /proc/mdstat
Personalities : [raid1] [raid6] [raid5] [raid4]
md4 : active raid6 sdl1[13] sdj1[19] sdg1[18] sdd1[17] sdf1[16] sdc1[15] sdi1[14] sde1[12] sdk1[11] sdh1[10] 15628094464 blocks super 1.2 level 6, 64k chunk, algorithm 2 [10/10] [UUUUUUUUUU] [===========>.........] resync = 55.6% (1087519792/1953511808) finish=342.1min speed=42184K/sec

# mdadm --detail /dev/md4
/dev/md4:
       Version : 1.02
 Creation Time : Sun Aug 10 23:41:49 2008
    Raid Level : raid6
    Array Size : 15628094464 (14904.11 GiB 16003.17 GB)
 Used Dev Size : 3907023616 (3726.03 GiB 4000.79 GB)
  Raid Devices : 10
 Total Devices : 10
Preferred Minor : 4
   Persistence : Superblock is persistent

   Update Time : Sun Oct 25 09:07:29 2009
         State : active, resyncing
Active Devices : 10
Working Devices : 10
Failed Devices : 0
 Spare Devices : 0

    Chunk Size : 64K

Rebuild Status : 55% complete

          Name : 4
          UUID : da14eb85:00658f24:80f7a070:b9026515
        Events : 2901293

   Number   Major   Minor   RaidDevice State
     15       8       33        0      active sync   /dev/sdc1
     14       8      129        1      active sync   /dev/sdi1
     12       8       65        2      active sync   /dev/sde1
     16       8       81        3      active sync   /dev/sdf1
     17       8       49        4      active sync   /dev/sdd1
     18       8       97        5      active sync   /dev/sdg1
     10       8      113        6      active sync   /dev/sdh1
     19       8      145        7      active sync   /dev/sdj1
     11       8      161        8      active sync   /dev/sdk1
     13       8      177        9      active sync   /dev/sdl1

# uname -a
Linux jo.bartk.us 2.6.29-gentoo-r5 #1 SMP Fri Jun 19 23:04:52 PDT 2009 x86_64 Intel(R) Pentium(R) D CPU 2.80GHz GenuineIntel GNU/Linux

# mdadm --examine /dev/sdc1
/dev/sdc1:
         Magic : a92b4efc
       Version : 1.2
   Feature Map : 0x0
    Array UUID : da14eb85:00658f24:80f7a070:b9026515
          Name : 4
 Creation Time : Sun Aug 10 23:41:49 2008
    Raid Level : raid6
  Raid Devices : 10

Avail Dev Size : 3907023730 (1863.01 GiB 2000.40 GB)
    Array Size : 31256188928 (14904.11 GiB 16003.17 GB)
 Used Dev Size : 3907023616 (1863.01 GiB 2000.40 GB)
   Data Offset : 272 sectors
  Super Offset : 8 sectors
         State : active
   Device UUID : 56d9fdeb:5170f643:5d4c4a2b:b656838a

   Update Time : Sun Oct 25 09:07:29 2009
      Checksum : c8785262 - correct
        Events : 2901293

    Chunk Size : 64K

Array Slot : 15 (failed, failed, failed, failed, failed, failed, failed, failed, failed, failed, 6, 8, 2, 9, 1, 0, 3, 4, 5, 7)
  Array State : Uuuuuuuuuu 10 failed

# fdisk /dev/sdc

The number of cylinders for this disk is set to 243201.
There is nothing wrong with that, but this is larger than 1024,
and could in certain setups cause problems with:
1) software that runs at boot time (e.g., old versions of LILO)
2) booting and partitioning software from other OSs
  (e.g., DOS FDISK, OS/2 FDISK)

Command (m for help): p

Disk /dev/sdc: 2000.3 GB, 2000398934016 bytes
255 heads, 63 sectors/track, 243201 cylinders
Units = cylinders of 16065 * 512 = 8225280 bytes
Disk identifier: 0x3a18d025

  Device Boot      Start         End      Blocks   Id  System
/dev/sdc1 1 243201 1953512001 fd Linux raid autodetect


Thanks in advance for your help!

--Bart

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