I have a serious RAID problem here. Please have a look at this. Any help would be greatly appreciated! As always, most problems occur only during critical tasks like enlarging/restoring. I tried to replace a drive in my 7disc 6T RAID5 array as explained here: http://michael-prokop.at/blog/2006/09/09/raid5-online-resizing-with-linux/ After removing a drive and restoring to the new one, another disc in the array failed. Now I still have all the data redundantly available (the old drive is still there), but the RAID header is now in a state where it's impossible to access the data. Is it possible to rearrange the drives to force the kernel to a valid array? Here is the story: // my normal boot log showing RAID devices Jun 1 22:37:45 localhost klogd: md: md0 stopped. Jun 1 22:37:45 localhost klogd: md: bind<sdl1> Jun 1 22:37:45 localhost klogd: md: bind<sdh1> Jun 1 22:37:45 localhost klogd: md: bind<sdj1> Jun 1 22:37:45 localhost klogd: md: bind<sdk1> Jun 1 22:37:45 localhost klogd: md: bind<sdg1> Jun 1 22:37:45 localhost klogd: md: bind<sda1> Jun 1 22:37:45 localhost klogd: md: bind<sdi1> Jun 1 22:37:45 localhost klogd: xor: automatically using best checksumming function: generic_sse Jun 1 22:37:45 localhost klogd: generic_sse: 5144.000 MB/sec Jun 1 22:37:45 localhost klogd: xor: using function: generic_sse (5144.000 MB/sec) Jun 1 22:37:45 localhost klogd: async_tx: api initialized (async) Jun 1 22:37:45 localhost klogd: raid6: int64x1 1539 MB/s Jun 1 22:37:45 localhost klogd: raid6: int64x2 1558 MB/s Jun 1 22:37:45 localhost klogd: raid6: int64x4 1968 MB/s Jun 1 22:37:45 localhost klogd: raid6: int64x8 1554 MB/s Jun 1 22:37:45 localhost klogd: raid6: sse2x1 2441 MB/s Jun 1 22:37:45 localhost klogd: raid6: sse2x2 3250 MB/s Jun 1 22:37:45 localhost klogd: raid6: sse2x4 3460 MB/s Jun 1 22:37:45 localhost klogd: raid6: using algorithm sse2x4 (3460 MB/s) Jun 1 22:37:45 localhost klogd: md: raid6 personality registered for level 6 Jun 1 22:37:45 localhost klogd: md: raid5 personality registered for level 5 Jun 1 22:37:45 localhost klogd: md: raid4 personality registered for level 4 Jun 1 22:37:45 localhost klogd: raid5: device sdi1 operational as raid disk 0 Jun 1 22:37:45 localhost klogd: raid5: device sda1 operational as raid disk 6 Jun 1 22:37:45 localhost klogd: raid5: device sdg1 operational as raid disk 5 Jun 1 22:37:45 localhost klogd: raid5: device sdk1 operational as raid disk 4 Jun 1 22:37:45 localhost klogd: raid5: device sdj1 operational as raid disk 3 Jun 1 22:37:45 localhost klogd: raid5: device sdh1 operational as raid disk 2 Jun 1 22:37:45 localhost klogd: raid5: device sdl1 operational as raid disk 1 Jun 1 22:37:45 localhost klogd: raid5: allocated 7434kB for md0 Jun 1 22:37:45 localhost klogd: raid5: raid level 5 set md0 active with 7 out of 7 devices, algorithm 2 Jun 1 22:37:45 localhost klogd: RAID5 conf printout: Jun 1 22:37:45 localhost klogd: --- rd:7 wd:7 Jun 1 22:37:45 localhost klogd: disk 0, o:1, dev:sdi1 Jun 1 22:37:45 localhost klogd: disk 1, o:1, dev:sdl1 Jun 1 22:37:45 localhost klogd: disk 2, o:1, dev:sdh1 Jun 1 22:37:45 localhost klogd: disk 3, o:1, dev:sdj1 Jun 1 22:37:45 localhost klogd: disk 4, o:1, dev:sdk1 Jun 1 22:37:45 localhost klogd: disk 5, o:1, dev:sdg1 Jun 1 22:37:45 localhost klogd: disk 6, o:1, dev:sda1 Jun 1 22:37:45 localhost klogd: md0: detected capacity change from 0 to 6001213046784 Jun 1 22:37:45 localhost klogd: md0: unknown partition table // now a new spare drive is added [root@localhost ~]# mdadm /dev/md0 --add /dev/sdb1 Jun 1 22:42:00 localhost klogd: md: bind<sdb1> // and here goes the drive replacement [root@localhost ~]# mdadm /dev/md0 --fail /dev/sdi1 --remove /dev/sdi1 Jun 1 22:44:10 localhost klogd: raid5: Disk failure on sdi1, disabling device. Jun 1 22:44:10 localhost klogd: raid5: Operation continuing on 6 devices. Jun 1 22:44:10 localhost klogd: RAID5 conf printout: Jun 1 22:44:10 localhost klogd: --- rd:7 wd:6 Jun 1 22:44:10 localhost klogd: disk 0, o:0, dev:sdi1 Jun 1 22:44:10 localhost klogd: disk 1, o:1, dev:sdl1 Jun 1 22:44:10 localhost klogd: disk 2, o:1, dev:sdh1 Jun 1 22:44:10 localhost klogd: disk 3, o:1, dev:sdj1 Jun 1 22:44:10 localhost klogd: disk 4, o:1, dev:sdk1 Jun 1 22:44:10 localhost klogd: disk 5, o:1, dev:sdg1 Jun 1 22:44:10 localhost klogd: disk 6, o:1, dev:sda1 Jun 1 22:44:10 localhost klogd: RAID5 conf printout: Jun 1 22:44:10 localhost klogd: --- rd:7 wd:6 Jun 1 22:44:10 localhost klogd: disk 1, o:1, dev:sdl1 Jun 1 22:44:10 localhost klogd: disk 2, o:1, dev:sdh1 Jun 1 22:44:10 localhost klogd: disk 3, o:1, dev:sdj1 Jun 1 22:44:10 localhost klogd: disk 4, o:1, dev:sdk1 Jun 1 22:44:10 localhost klogd: disk 5, o:1, dev:sdg1 Jun 1 22:44:10 localhost klogd: disk 6, o:1, dev:sda1 Jun 1 22:44:10 localhost klogd: RAID5 conf printout: Jun 1 22:44:10 localhost klogd: --- rd:7 wd:6 Jun 1 22:44:10 localhost klogd: disk 0, o:1, dev:sdb1 Jun 1 22:44:10 localhost klogd: disk 1, o:1, dev:sdl1 Jun 1 22:44:10 localhost klogd: disk 2, o:1, dev:sdh1 Jun 1 22:44:10 localhost klogd: disk 3, o:1, dev:sdj1 Jun 1 22:44:10 localhost klogd: disk 4, o:1, dev:sdk1 Jun 1 22:44:10 localhost klogd: disk 5, o:1, dev:sdg1 Jun 1 22:44:10 localhost klogd: disk 6, o:1, dev:sda1 Jun 1 22:44:10 localhost klogd: md: recovery of RAID array md0 Jun 1 22:44:10 localhost klogd: md: unbind<sdi1> Jun 1 22:44:10 localhost klogd: md: minimum _guaranteed_ speed: 1000 KB/sec/disk. Jun 1 22:44:10 localhost klogd: md: using maximum available idle IO bandwidth (but not more than 200000 KB/sec) for recovery. Jun 1 22:44:10 localhost klogd: md: using 128k window, over a total of 976759936 blocks. Jun 1 22:44:10 localhost klogd: md: export_rdev(sdi1) [root@localhost ~]# more /proc/mdstat Personalities : [raid6] [raid5] [raid4] md0 : active raid5 sdb1[7] sda1[6] sdg1[5] sdk1[4] sdj1[3] sdh1[2] sdl1[1] 5860559616 blocks level 5, 64k chunk, algorithm 2 [7/6] [_UUUUUU] [=====>...............] recovery = 27.5% (269352320/976759936) finish=276.2min speed=42686K/sec // surface error on RAID drive while recovery: Jun 2 03:58:59 localhost klogd: ata1.00: exception Emask 0x0 SAct 0xffff SErr 0x0 action 0x0 Jun 2 03:59:49 localhost klogd: ata1.00: irq_stat 0x40000008 Jun 2 03:59:49 localhost klogd: ata1.00: cmd 60/08:58:3f:bd:b8/00:00:6b:00:00/40 tag 11 ncq 4096 in Jun 2 03:59:49 localhost klogd: res 41/40:08:3f:bd:b8/8c:00:6b:00:00/00 Emask 0x409 (media error) <F> Jun 2 03:59:49 localhost klogd: ata1.00: status: { DRDY ERR } Jun 2 03:59:49 localhost klogd: ata1.00: error: { UNC } Jun 2 03:59:49 localhost klogd: ata1.00: configured for UDMA/133 Jun 2 03:59:49 localhost klogd: ata1: EH complete Jun 2 03:59:49 localhost klogd: sd 0:0:0:0: [sda] 2930277168 512-byte hardware sectors: (1.50 TB/1.36 TiB) Jun 2 03:59:49 localhost klogd: sd 0:0:0:0: [sda] Write Protect is off Jun 2 03:59:49 localhost klogd: sd 0:0:0:0: [sda] Write cache: enabled, read cache: enabled, doesn't support DPO or FUA Jun 2 03:59:49 localhost klogd: ata1.00: exception Emask 0x0 SAct 0x3ffc SErr 0x0 action 0x0 Jun 2 03:59:49 localhost klogd: ata1.00: irq_stat 0x40000008 Jun 2 03:59:49 localhost klogd: ata1.00: cmd 60/08:20:3f:bd:b8/00:00:6b:00:00/40 tag 4 ncq 4096 in Jun 2 03:59:49 localhost klogd: res 41/40:08:3f:bd:b8/28:00:6b:00:00/00 Emask 0x409 (media error) <F> Jun 2 03:59:49 localhost klogd: ata1.00: status: { DRDY ERR } Jun 2 03:59:49 localhost klogd: ata1.00: error: { UNC } Jun 2 03:59:49 localhost klogd: ata1.00: configured for UDMA/133 Jun 2 03:59:49 localhost klogd: ata1: EH complete Jun 2 03:59:49 localhost klogd: sd 0:0:0:0: [sda] 2930277168 512-byte hardware sectors: (1.50 TB/1.36 TiB) Jun 2 03:59:49 localhost klogd: sd 0:0:0:0: [sda] Write Protect is off Jun 2 03:59:49 localhost klogd: sd 0:0:0:0: [sda] Write cache: enabled, read cache: enabled, doesn't support DPO or FUA ... Jun 2 03:59:49 localhost klogd: raid5:md0: read error not correctable (sector 1807269136 on sda1). Jun 2 03:59:49 localhost klogd: raid5:md0: read error not correctable (sector 1807269144 on sda1). Jun 2 03:59:49 localhost klogd: raid5:md0: read error not correctable (sector 1807269152 on sda1). Jun 2 03:59:49 localhost klogd: raid5:md0: read error not correctable (sector 1807269160 on sda1). Jun 2 03:59:49 localhost klogd: raid5:md0: read error not correctable (sector 1807269168 on sda1). Jun 2 03:59:49 localhost klogd: raid5:md0: read error not correctable (sector 1807269176 on sda1). Jun 2 03:59:49 localhost klogd: raid5:md0: read error not correctable (sector 1807269184 on sda1). Jun 2 03:59:49 localhost klogd: raid5:md0: read error not correctable (sector 1807269192 on sda1). Jun 2 03:59:49 localhost klogd: raid5:md0: read error not correctable (sector 1807269200 on sda1). Jun 2 03:59:49 localhost klogd: raid5:md0: read error not correctable (sector 1807269208 on sda1). Jun 2 03:59:49 localhost klogd: ata1: EH complete Jun 2 03:59:49 localhost klogd: sd 0:0:0:0: [sda] 2930277168 512-byte hardware sectors: (1.50 TB/1.36 TiB) Jun 2 03:59:49 localhost klogd: sd 0:0:0:0: [sda] Write Protect is off Jun 2 03:59:49 localhost klogd: sd 0:0:0:0: [sda] Write cache: enabled, read cache: enabled, doesn't support DPO or FUA Jun 2 03:59:49 localhost klogd: RAID5 conf printout: Jun 2 03:59:49 localhost klogd: --- rd:7 wd:5 Jun 2 03:59:49 localhost klogd: disk 0, o:1, dev:sdb1 Jun 2 03:59:49 localhost klogd: disk 1, o:1, dev:sdl1 Jun 2 03:59:49 localhost klogd: disk 2, o:1, dev:sdh1 Jun 2 03:59:49 localhost klogd: disk 3, o:1, dev:sdj1 Jun 2 03:59:49 localhost klogd: disk 4, o:1, dev:sdk1 Jun 2 03:59:49 localhost klogd: disk 5, o:1, dev:sdg1 Jun 2 03:59:49 localhost klogd: disk 6, o:0, dev:sda1 Jun 2 03:59:49 localhost klogd: RAID5 conf printout: Jun 2 03:59:49 localhost klogd: --- rd:7 wd:5 Jun 2 03:59:49 localhost klogd: disk 1, o:1, dev:sdl1 Jun 2 03:59:49 localhost klogd: disk 2, o:1, dev:sdh1 Jun 2 03:59:49 localhost klogd: disk 3, o:1, dev:sdj1 Jun 2 03:59:50 localhost klogd: disk 4, o:1, dev:sdk1 Jun 2 03:59:50 localhost klogd: disk 5, o:1, dev:sdg1 Jun 2 03:59:50 localhost klogd: disk 6, o:0, dev:sda1 Jun 2 03:59:50 localhost klogd: RAID5 conf printout: Jun 2 03:59:50 localhost klogd: --- rd:7 wd:5 Jun 2 03:59:50 localhost klogd: disk 1, o:1, dev:sdl1 Jun 2 03:59:50 localhost klogd: disk 2, o:1, dev:sdh1 Jun 2 03:59:50 localhost klogd: disk 3, o:1, dev:sdj1 Jun 2 03:59:50 localhost klogd: disk 4, o:1, dev:sdk1 Jun 2 03:59:50 localhost klogd: disk 5, o:1, dev:sdg1 Jun 2 03:59:50 localhost klogd: disk 6, o:0, dev:sda1 Jun 2 03:59:50 localhost klogd: RAID5 conf printout: Jun 2 03:59:50 localhost klogd: --- rd:7 wd:5 Jun 2 03:59:50 localhost klogd: disk 1, o:1, dev:sdl1 Jun 2 03:59:50 localhost klogd: disk 2, o:1, dev:sdh1 Jun 2 03:59:50 localhost klogd: disk 3, o:1, dev:sdj1 Jun 2 03:59:50 localhost klogd: disk 4, o:1, dev:sdk1 Jun 2 03:59:50 localhost klogd: disk 5, o:1, dev:sdg1 Jun 2 04:26:17 localhost smartd[2502]: Device: /dev/sda, 34 Currently unreadable (pending) sectors Jun 2 04:26:17 localhost smartd[2502]: Device: /dev/sda, 34 Offline uncorrectable sectors // md0 is now down. But hey, still got the old drive, so just add it again: [root@localhost ~]# mdadm /dev/md0 --add /dev/sdi1 Jun 2 09:11:49 localhost klogd: md: bind<sdi1> // it's just added as a SPARE! HELP!!! reboot always helps.. [root@localhost ~]# reboot [root@localhost log]# mdadm -E /dev/sd[bagkjhli]1 /dev/sda1: Magic : a92b4efc Version : 0.90.00 UUID : 15401f4b:391c2538:89022bfa:d48f439f Creation Time : Sun Nov 2 13:21:54 2008 Raid Level : raid5 Used Dev Size : 976759936 (931.51 GiB 1000.20 GB) Array Size : 5860559616 (5589.07 GiB 6001.21 GB) Raid Devices : 7 Total Devices : 7 Preferred Minor : 0 Update Time : Mon Jun 1 22:44:10 2009 State : clean Active Devices : 6 Working Devices : 7 Failed Devices : 0 Spare Devices : 1 Checksum : 22d364f3 - correct Events : 2599984 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 6 8 1 6 active sync /dev/sda1 0 0 0 0 0 removed 1 1 8 177 1 active sync /dev/sdl1 2 2 8 113 2 active sync /dev/sdh1 3 3 8 145 3 active sync /dev/sdj1 4 4 8 161 4 active sync /dev/sdk1 5 5 8 97 5 active sync /dev/sdg1 6 6 8 1 6 active sync /dev/sda1 7 7 8 17 7 spare /dev/sdb1 /dev/sdb1: Magic : a92b4efc Version : 0.90.00 UUID : 15401f4b:391c2538:89022bfa:d48f439f Creation Time : Sun Nov 2 13:21:54 2008 Raid Level : raid5 Used Dev Size : 976759936 (931.51 GiB 1000.20 GB) Array Size : 5860559616 (5589.07 GiB 6001.21 GB) Raid Devices : 7 Total Devices : 8 Preferred Minor : 0 Update Time : Tue Jun 2 09:11:49 2009 State : clean Active Devices : 5 Working Devices : 7 Failed Devices : 1 Spare Devices : 2 Checksum : 22d3f8dd - correct Events : 2599992 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 8 8 17 8 spare /dev/sdb1 0 0 0 0 0 removed 1 1 8 177 1 active sync /dev/sdl1 2 2 8 113 2 active sync /dev/sdh1 3 3 8 145 3 active sync /dev/sdj1 4 4 8 161 4 active sync /dev/sdk1 5 5 8 97 5 active sync /dev/sdg1 6 6 0 0 6 faulty removed 7 7 8 129 7 spare /dev/sdi1 8 8 8 17 8 spare /dev/sdb1 /dev/sdg1: Magic : a92b4efc Version : 0.90.00 UUID : 15401f4b:391c2538:89022bfa:d48f439f Creation Time : Sun Nov 2 13:21:54 2008 Raid Level : raid5 Used Dev Size : 976759936 (931.51 GiB 1000.20 GB) Array Size : 5860559616 (5589.07 GiB 6001.21 GB) Raid Devices : 7 Total Devices : 8 Preferred Minor : 0 Update Time : Tue Jun 2 09:11:49 2009 State : clean Active Devices : 5 Working Devices : 7 Failed Devices : 1 Spare Devices : 2 Checksum : 22d3f92d - correct Events : 2599992 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 5 8 97 5 active sync /dev/sdg1 0 0 0 0 0 removed 1 1 8 177 1 active sync /dev/sdl1 2 2 8 113 2 active sync /dev/sdh1 3 3 8 145 3 active sync /dev/sdj1 4 4 8 161 4 active sync /dev/sdk1 5 5 8 97 5 active sync /dev/sdg1 6 6 0 0 6 faulty removed 7 7 8 129 7 spare /dev/sdi1 8 8 8 17 8 spare /dev/sdb1 /dev/sdh1: Magic : a92b4efc Version : 0.90.00 UUID : 15401f4b:391c2538:89022bfa:d48f439f Creation Time : Sun Nov 2 13:21:54 2008 Raid Level : raid5 Used Dev Size : 976759936 (931.51 GiB 1000.20 GB) Array Size : 5860559616 (5589.07 GiB 6001.21 GB) Raid Devices : 7 Total Devices : 8 Preferred Minor : 0 Update Time : Tue Jun 2 09:11:49 2009 State : clean Active Devices : 5 Working Devices : 7 Failed Devices : 1 Spare Devices : 2 Checksum : 22d3f937 - correct Events : 2599992 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 2 8 113 2 active sync /dev/sdh1 0 0 0 0 0 removed 1 1 8 177 1 active sync /dev/sdl1 2 2 8 113 2 active sync /dev/sdh1 3 3 8 145 3 active sync /dev/sdj1 4 4 8 161 4 active sync /dev/sdk1 5 5 8 97 5 active sync /dev/sdg1 6 6 0 0 6 faulty removed 7 7 8 129 7 spare /dev/sdi1 8 8 8 17 8 spare /dev/sdb1 /dev/sdi1: Magic : a92b4efc Version : 0.90.00 UUID : 15401f4b:391c2538:89022bfa:d48f439f Creation Time : Sun Nov 2 13:21:54 2008 Raid Level : raid5 Used Dev Size : 976759936 (931.51 GiB 1000.20 GB) Array Size : 5860559616 (5589.07 GiB 6001.21 GB) Raid Devices : 7 Total Devices : 8 Preferred Minor : 0 Update Time : Tue Jun 2 09:11:49 2009 State : clean Active Devices : 5 Working Devices : 7 Failed Devices : 1 Spare Devices : 2 Checksum : 22d3f94b - correct Events : 2599992 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 7 8 129 7 spare /dev/sdi1 0 0 0 0 0 removed 1 1 8 177 1 active sync /dev/sdl1 2 2 8 113 2 active sync /dev/sdh1 3 3 8 145 3 active sync /dev/sdj1 4 4 8 161 4 active sync /dev/sdk1 5 5 8 97 5 active sync /dev/sdg1 6 6 0 0 6 faulty removed 7 7 8 129 7 spare /dev/sdi1 8 8 8 17 8 spare /dev/sdb1 /dev/sdj1: Magic : a92b4efc Version : 0.90.00 UUID : 15401f4b:391c2538:89022bfa:d48f439f Creation Time : Sun Nov 2 13:21:54 2008 Raid Level : raid5 Used Dev Size : 976759936 (931.51 GiB 1000.20 GB) Array Size : 5860559616 (5589.07 GiB 6001.21 GB) Raid Devices : 7 Total Devices : 8 Preferred Minor : 0 Update Time : Tue Jun 2 09:11:49 2009 State : clean Active Devices : 5 Working Devices : 7 Failed Devices : 1 Spare Devices : 2 Checksum : 22d3f959 - correct Events : 2599992 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 3 8 145 3 active sync /dev/sdj1 0 0 0 0 0 removed 1 1 8 177 1 active sync /dev/sdl1 2 2 8 113 2 active sync /dev/sdh1 3 3 8 145 3 active sync /dev/sdj1 4 4 8 161 4 active sync /dev/sdk1 5 5 8 97 5 active sync /dev/sdg1 6 6 0 0 6 faulty removed 7 7 8 129 7 spare /dev/sdi1 8 8 8 17 8 spare /dev/sdb1 /dev/sdk1: Magic : a92b4efc Version : 0.90.00 UUID : 15401f4b:391c2538:89022bfa:d48f439f Creation Time : Sun Nov 2 13:21:54 2008 Raid Level : raid5 Used Dev Size : 976759936 (931.51 GiB 1000.20 GB) Array Size : 5860559616 (5589.07 GiB 6001.21 GB) Raid Devices : 7 Total Devices : 8 Preferred Minor : 0 Update Time : Tue Jun 2 09:11:49 2009 State : clean Active Devices : 5 Working Devices : 7 Failed Devices : 1 Spare Devices : 2 Checksum : 22d3f96b - correct Events : 2599992 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 4 8 161 4 active sync /dev/sdk1 0 0 0 0 0 removed 1 1 8 177 1 active sync /dev/sdl1 2 2 8 113 2 active sync /dev/sdh1 3 3 8 145 3 active sync /dev/sdj1 4 4 8 161 4 active sync /dev/sdk1 5 5 8 97 5 active sync /dev/sdg1 6 6 0 0 6 faulty removed 7 7 8 129 7 spare /dev/sdi1 8 8 8 17 8 spare /dev/sdb1 /dev/sdl1: Magic : a92b4efc Version : 0.90.00 UUID : 15401f4b:391c2538:89022bfa:d48f439f Creation Time : Sun Nov 2 13:21:54 2008 Raid Level : raid5 Used Dev Size : 976759936 (931.51 GiB 1000.20 GB) Array Size : 5860559616 (5589.07 GiB 6001.21 GB) Raid Devices : 7 Total Devices : 8 Preferred Minor : 0 Update Time : Tue Jun 2 09:11:49 2009 State : clean Active Devices : 5 Working Devices : 7 Failed Devices : 1 Spare Devices : 2 Checksum : 22d3f975 - correct Events : 2599992 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 1 8 177 1 active sync /dev/sdl1 0 0 0 0 0 removed 1 1 8 177 1 active sync /dev/sdl1 2 2 8 113 2 active sync /dev/sdh1 3 3 8 145 3 active sync /dev/sdj1 4 4 8 161 4 active sync /dev/sdk1 5 5 8 97 5 active sync /dev/sdg1 6 6 0 0 6 faulty removed 7 7 8 129 7 spare /dev/sdi1 8 8 8 17 8 spare /dev/sdb1 the old RAID configuration was: disc 0: sdi1 <- is now disc 7 and SPARE disc 1: sdl1 disc 2: sdh1 disc 3: sdj1 disc 4: sdk1 disc 5: sdg1 disc 6: sda1 <- is now faulty removed [root@localhost log]# mdadm --assemble --force /dev/md0 /dev/sd[ilhjkgab]1 mdadm: /dev/md/0 assembled from 5 drives and 2 spares - not enough to start the array. [root@localhost log]# cat /proc/mdstat Personalities : md0 : inactive sdl1[1](S) sdb1[8](S) sdi1[7](S) sda1[6](S) sdg1[5](S) sdk1[4](S) sdj1[3](S) sdh1[2](S) 8790840960 blocks On large arrays this may happen a lot: A bad drive is first discovered during maintenance operations when it's too late. Maybe an option to add a redundant drive in a fail-save way would be a good idea to add to md sevices. Please tell me if you see any solution to the problems below. 1. Is it possible to reassign /dev/sdi1 as disc 0 and access the RAID as is was before the restore attempt? 2. Is it possible to reassign /dev/sda1 as disc 6 and backup the still readable data on the RAID? 3. I guess more then 90% of data was written to /dev/sdb1 in the restore attempt. Is it possble to use /dev/sdb1 as disc 7 to access the RAID? Thank you for looking at the problem Alexander -- View this message in context: http://www.nabble.com/RAID-5-re-add-of-removed-drive--%28failed-drive-replacement%29-tp23828899p23828899.html Sent from the linux-raid mailing list archive at Nabble.com. -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html