Re: System hangs on raid md recovery/resync

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Brad wrote:
Hi.  I'm running Linux 2.6.26 with mdadm v2.6.1.  Over the past 24
hours I've several times set up a 400GB raid1 md array in a
recovery/resync operation which has subsequently hung the system.
In five such operations three have hung:

o  I added a third disk drive to a working raid1 md device; after
an hour or more of active synchronisation the system hung.

o  after pulling out the third (hot pluggable) disk I rebooted the
system, which started resyncing the md device upon assembly.
This operation also hung after about an hour.

o  rebooting again and this time reducing all activity on the system
to an absolute minimum the resync succeeded.

o  I tried again to mirror the md device to my third hot-pluggable
disk by inserting the drive and attaching it to the raid1 md device;
after an hour or so the recovery hung again.

o  rebooting again with the third drive unplugged it looks like
the resync is going to run to completion this time.

All three disks are Western Digital SATA 2 drives.  SMART says
there's no problems with the drives.

A resync/recover operation typically proceeds at an average
speed of about 35MB/sec, as reported by /proc/mdstat.  But
then - for the times that it hung - /proc/mdstat reports slower
and slower speeds and longer and longer finish times (30,000 minutes
plus!).  In /sys/block/md1/md the value of sync_completed
would stay static and sync_speed would drop lower and lower
(< 1000KB/sec).

I tried:

 echo 40960 > sync_speed_min

in an attempt to try and coax things to go faster but the system
remained hung.

If the hardware setup cannot do faster than 35 MB/second nothing you can do will make it go faster.


The system was hung in that:

o  load average increased to about 13; top reported 50% spent
in 'wait time';

o  Any operation that accessed the disk/md device would 'hang'.
Other trivial operations - shell builtin commands, X11 widget
updates - still worked.  'shutdown -r now' wouldn't work; I had
to cold-boot the system each time.

o  No error messages logged to the console or syslog.

This 'hang' *seems* to be related to system activity; the system
has never been *heavily* loaded the three times a resync/recover
operation failed but I had a couple of download programs and the
like - keeping the network interface mildly busy - running in every
failed/hung case.

Ideally the resync/recover operation should proceed independent
of the system activity, I would have thought?  I'd hoped to be able to
perform daily/weekly transparent backups by plugging in the third drive,
adding it to the raid1 md device and then detaching the disk
after the recover operation had completed.

Can anyone help?  I have no idea if there are other things I can
do or tune to get around this problem, or if it's an actual bug.  I had
a look in the kernel archives but couldn't see anything that seemed
relevant to this problem with the latest stable kernel.

Thanks,

It really sounds like a HW issue of some sort, a weak power supply, or a badly designed MB. I have a badly designed one here that if I put disks on certain built-in MB ports then things work just fine for weeks and weeks until something happens to cause a resync, and on any resync the MTBF is <30 minutes, moving the exact same disks off of those built-in MB ports makes things work just fine, and having the disk on the built-in MB ports also results in other cards in the PCI bus having serious issues (losing data and other crap).

What kind of motherboard is it and which chipset is on that MB, and what kind of sata ports are the disks on?

If you can get all 3 disks in the machine and working (without a resync) then I would try doing "dd if=/dev/sda of=/dev/null bs=1M" for each of the 3 disks at the same time and see if that causes a hang, if it does it is not a MD issue, also I would check the speed of 1 disk, 2 disks, and 3 disks and see how bad those ports bottleneck with multiple disks being used.

                        Roger
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