raidreconf for 5 x 320GB -> 8 x 320GB

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Hi there,

i am running a 5-disk RAID5 using mdadm on a suse 10.1 system. As the array is running out of space, i consider adding three more HDDs. Before i set up the current array, i made a small test with raidreconf:

- build a 4-disk RAID5 /dev/md0 (with only 1.5gb for each partition) with 4.5gb userspace in total
- put an ext3 filesystem on it
- copy some data to it -- some episodes of "American Dad" ;-)
- use raidreconf to add a 5th disk
- use resize2fs to make use of the new additional space
- check for the video-clips.. all fine (also compared checksums)

This test was a full success, but of course it was very small scaled, so maybe there are issues that only come up when there is (much) more space involved. That leads to my questions:

What are potential sources for failures (and thus, losing all data) reconfiguring the array using the method described above? Loss of power during the process (which would take quite some time, 24 hours minimum, i think) is one of them, i suppose. But are there known issues with raidreconf, concerning the 2TB-barrier, for example?

I know that raidreconf is quite outdated, but it did what it promised on my system. I heard of the possibility to achieve the same result just by using mdadm, but this required a newer version of mdadm, and upgrading it and using a method that i can't test beforehand scares me a little -- a little more than letting out raidreconf on my precious data does ;-).

All comments will be greatly appreciated!


Timo

P.S.:
I do have a backup, but since it is scattered to a huge stack of CDs / DVDs (about 660 disks) it would be a terrible pain-in-the-ass to be forced to restore it again. In fact, getting away from storing my data using a DVD-burner was the main reason to build up the array at all. It took me about 1 week (!) to copy all these disks, as you can easily imagine.

-----
Hardware:
- Board / CPU: ASUS M2NPV-VM (4 x S-ATA onboard) / AMD Sempron 3200+ AM2
- Add. S-ATA-Controller: Promise SATA300 TX4
- HDDs: 5 x Western Digital Caviar SE 320GB SATA II (WD3200JS)

Software (OpenSUSE 10.1 Default-Installation):
- Kernel: 2.6.16
- mdadm - v2.2 - 5 December 2005
-
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