Dear Mr.Brown,
Yes...... you are hitting some pretty serious BUGs. And this is in code that is not specific to RAID at all, so if there really were bugs there, we would expect to have seen them well before now.
Your are absolutely right, it doesn't seem to be in RAID at all, but as of now, it only happened when doing something with /dev/md0.
I really looks to me like a hardware problem. Some how various bits of memory sometimes have bad values and cause a problem. How long did you run memtest? I would suggest running it for at least 24 hours, because my best guess is that it is bad memory, even though your tests so far don't show that.
I ran it for about 16h, with all tests enabled, no error occured. I was always wondering why it worked before the change and not now. The only difference were the larger drives. And i've read so many reports of people running much larger RAID5 partitions than we do, so why should it fail in this case? So my best bet at the moment, would be a hardware problem, too. I continued looking at the kernel oops messages and sometimes disassembly of the code where it broke gave invalid opcodes. This also looks pretty much like a hardware issue. But tests of single components did not unvail any error..... It seems to me, that it only happens, when many system components are involved, several HDDs, the whole RAM, the NIC and so on. That leads me to another idea i'm currently testing. It could very well be a bad power supply. Maybe this box was running at full load of the power supply before, and now with new drives consumes more power the supply can deliver, if all system components are used at once. I switched to a better power supply, tests are running as i write this. I'm sorry if i wasted your time, i should have checked this before writing to the list. But power supply problems are pretty odd and hard to identify. Anyways, i'm not sure if that solves the problem. Ok, i'll write the results of current tests, when they are finished. Thanks for your consideration. Ralf - To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html