NASA Engineers Complete Engine Test Series For Ares I Rocket

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Aug. 18, 2008

Grey Hautaluoma/Stephanie Schierholz 
Headquarters, Washington 
202-358-0668/4997 
grey.hautaluoma-1@xxxxxxxx 
stephanie.schierholz@xxxxxxxx 

June Malone 
Marshall Space Flight Center, Huntsville, Ala. 
256-544-0034 
june.e.malone@xxxxxxxx 


RELEASE: 08-208

NASA ENGINEERS COMPLETE ENGINE TEST SERIES FOR ARES I ROCKET

HUNTSVILLE, Ala. -- Engineers at NASA's Marshall Space Flight Center 
in Huntsville, Ala., have completed a series of tests on a key 
component of the J-2X engine. The J-2X powers the upper stage of the 
Ares I rocket, which will launch human explorers to the International 
Space Station and to the moon. 

The test on Aug. 15 was the last of 20 in this series, concluding the 
second of four planned sets of tests on the J-2X's workhorse gas 
generator, the driver for the turbopumps which start the engine. 

The gas generator test program is designed to demonstrate the 
component's performance, durability and combustion environment, and 
to reduce risk in the design, fabrication and operation of flight 
hardware. The third phase of testing will begin in July 2009. The 
J-2X's workhorse gas generator is fabricated by Pratt and Whitney 
Rocketdyne of Canoga Park, Calif. 

The primary objectives achieved in this series of tests were to 
regulate ignition timing and address stability issues in the gas 
chamber. During engine start, a pressurized helium system begins to 
turn the turbopumps, which draw liquid hydrogen and liquid oxygen 
propellants into the system. The propellants flow into the 
generator's combustion chamber, where they are sparked into life by 
pyrotechnic igniters installed in the side of the main combustion 
chamber. 

Once combustion is initiated, hot gases flow into the turbine. The 
combustion gas provided by the generator drives the turbomachinery, 
which delivers high pressure propellants to the main injector during 
the J-2X burn. This testing allows engineers to address stability 
issues that can arise during operation of the combustion chamber and 
will allow engineers to develop a clean design for the J-2X engine. 

Beginning in 2015, the Ares I rocket will carry the Orion crew capsule 
and as many as six astronauts and small payloads to the International 
Space Station. During the first two-and-a-half minutes of flight, the 
first stage booster will power the vehicle to an altitude of about 
189,000 feet, or 36 miles, at a speed of Mach 4.8. After its 
propellant is spent, the reusable booster will separate, and the 
upper stage's J-2X engine will ignite -- powering the Orion to low 
Earth orbit at an altitude of about 425,328 feet, or roughly 80 
miles. 

The workhorse gas generator test series is an essential step in 
development of the J-2X engine. More than 50 tests have been 
performed on the generator to date. This generator was manufactured 
to be more durable than the generators that will be used in the J-2X 
engine, allowing it to withstand numerous tests. 

NASA's Johnson Space Center in Houston manages NASA's Constellation 
Program, which includes development of the Ares I rocket, the Ares V 
heavy launch vehicle for cargo launcher, the Orion crew capsule, and 
the Altair lunar lander. Marshall manages Ares projects for the 
agency. 

For an image of the workhorse gas generator testing, visit: 



http://www.nasa.gov/ares 


For information about NASA's Constellation Program, visit: 



http://www.nasa.gov/constellation 

	
-end-



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