Problem with creating LV - device too small for target

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Hello

We have experienced problem with creating very big LV. During creating we get:

device-mapper: reload ioctl failed: Invalid argument
Failed to activate new LV.

and in dmesg:

device-mapper: table: device 8:16 too small for target
device-mapper: table: 253:25: linear: dm-linear: Device lookup failed
device-mapper: ioctl: error adding target to table

Our structure looks:

LV VG Attr LSize Origin Snap% Move Log Copy% Convert
  config                                      vg+vg00 -wi-ao  32.00M
  lv0000                                     vg+vg00 -wi-ao   3.91T
  lv0001                                     vg+vg00 -wi-ao   3.91T
  lv0002                                     vg+vg00 -wi-ao   3.91T
  lv0003                                     vg+vg00 -wi-ao   3.91T
  lvr1                                         vg+vg00 -wi-ao 128.00M
  lvr2                                         vg+vg00 -wi-ao 128.00M
  lvr3                                         vg+vg00 -wi-ao 128.00M
  lvr4                                        vg+vg00 -wi-ao 128.00M
  system+1256483170812375821 vg+vg00 -wi-ao   1.00G


vgdisplay :   --- Volume group ---
  VG Name               vg+vg00
  System ID
  Format                lvm2
  Metadata Areas        1
  Metadata Sequence No  322
  VG Access             read/write
  VG Status             resizable
  MAX LV                0
  Cur LV                10
  Open LV               10
  Max PV                0
  Cur PV                1
  Act PV                1
  VG Size               19.09 TB
  PE Size               32.00 MB
  Total PE              625630
  Alloc PE / Size       512049 / 15.63 TB
  Free  PE / Size       113581 / 3.47 TB
  VG UUID               rwewoQ-ibp8-PTDi-2B3v-nlj8-i8jE-sSmR27

So it looks like we should have 113581 PE free but during creating LV:

lvcreate -l 112000 vg+vg00 -n lv0004

we get Invalid argument.

Verbose shows that lvcreate tries to reserve a few free segment but without success:

#label/label.c:270         Using cached label for /dev/sdb
#label/label.c:270         Using cached label for /dev/sdb
#format_text/format-text.c:525 Read vg+vg00 metadata (386) from /dev/sdb at 111104 size 3380
#metadata/pv_manip.c:296         /dev/sdb 0:      0      1: config(0:0)
#metadata/pv_manip.c:296 /dev/sdb 1: 1 32: system+1256483170812375821(0:0)
#metadata/pv_manip.c:296         /dev/sdb 2:     33    128: NULL(0:0)
#metadata/pv_manip.c:296         /dev/sdb 3:    161 128000: lv0000(0:0)
#metadata/pv_manip.c:296         /dev/sdb 4: 128161      4: NULL(0:0)
#metadata/pv_manip.c:296         /dev/sdb 5: 128165 128000: lv0001(0:0)
#metadata/pv_manip.c:296         /dev/sdb 6: 256165   3200: NULL(0:0)
#metadata/pv_manip.c:296         /dev/sdb 7: 259365      4: lvr4(0:0)
#metadata/pv_manip.c:296         /dev/sdb 8: 259369      4: lvr2(0:0)
#metadata/pv_manip.c:296         /dev/sdb 9: 259373 128000: lv0002(0:0)
#metadata/pv_manip.c:296         /dev/sdb 10: 387373      4: lvr3(0:0)
#metadata/pv_manip.c:296         /dev/sdb 11: 387377 128000: lv0003(0:0)
#metadata/pv_manip.c:296         /dev/sdb 12: 515377      4: lvr1(0:0)
#metadata/pv_manip.c:296         /dev/sdb 13: 515381 110249: NULL(0:0)
#metadata/lv_manip.c:2052     Creating logical volume lv0004
#metadata/pv_map.c:55 Allowing allocation on /dev/sdb start PE 33 length 128 #metadata/pv_map.c:55 Allowing allocation on /dev/sdb start PE 128161 length 4 #metadata/pv_map.c:55 Allowing allocation on /dev/sdb start PE 256165 length 3200 #metadata/pv_map.c:55 Allowing allocation on /dev/sdb start PE 515381 length 110249 #metadata/lv_manip.c:1375 Trying allocation using contiguous policy. Need 112000 extents for 1 parallel areas and 0 log areas of 0 extents. (Total 112000 extents.) #metadata/lv_manip.c:1239 Trying allocation area 0 on /dev/sdb start PE 515381 length 110249 leaving 0. #metadata/lv_manip.c:804 Allocating parallel area 0 on /dev/sdb start PE 515381 length 110249. #metadata/lv_manip.c:1375 Trying allocation using cling policy. Need 1751 extents for 1 parallel areas and 0 log areas of 0 extents. (Total 1751 extents.) #metadata/lv_manip.c:1239 Trying allocation area 0 on /dev/sdb start PE 256165 length 1751 leaving 1449. #metadata/lv_manip.c:804 Allocating parallel area 0 on /dev/sdb start PE 256165 length 1751.
#metadata/pv_manip.c:296         /dev/sdb 0:      0      1: config(0:0)
#metadata/pv_manip.c:296 /dev/sdb 1: 1 32: system+1256483170812375821(0:0)
#metadata/pv_manip.c:296         /dev/sdb 2:     33    128: NULL(0:0)
#metadata/pv_manip.c:296         /dev/sdb 3:    161 128000: lv0000(0:0)
#metadata/pv_manip.c:296         /dev/sdb 4: 128161      4: NULL(0:0)
#metadata/pv_manip.c:296         /dev/sdb 5: 128165 128000: lv0001(0:0)
#metadata/pv_manip.c:296         /dev/sdb 6: 256165   1751: lv0004(110249:0)
#metadata/pv_manip.c:296         /dev/sdb 7: 257916   1449: NULL(0:0)
#metadata/pv_manip.c:296         /dev/sdb 8: 259365      4: lvr4(0:0)
#metadata/pv_manip.c:296         /dev/sdb 9: 259369      4: lvr2(0:0)
#metadata/pv_manip.c:296         /dev/sdb 10: 259373 128000: lv0002(0:0)
#metadata/pv_manip.c:296         /dev/sdb 11: 387373      4: lvr3(0:0)
#metadata/pv_manip.c:296         /dev/sdb 12: 387377 128000: lv0003(0:0)
#metadata/pv_manip.c:296         /dev/sdb 13: 515377      4: lvr1(0:0)
#metadata/pv_manip.c:296         /dev/sdb 14: 515381 110249: lv0004(0:0)
#format_text/format-text.c:632 Writing vg+vg00 metadata to /dev/sdb at 114688 len 3790 #format_text/format-text.c:737 Pre-Committing vg+vg00 metadata (387) to /dev/sdb header at 4096 #format_text/format-text.c:737 Committing vg+vg00 metadata (387) to /dev/sdb header at 4096 #format_text/archiver.c:395 Creating volume group backup "/etc/lvm/backup/vg+vg00" (seqno 387). #format_text/format-text.c:932 Writing vg+vg00 metadata to /etc/lvm/backup/.lvm_90145678_20338_1209151577
#format_text/format-text.c:976         Committing vg+vg00 metadata (387)
#format_text/format-text.c:977 Renaming /etc/lvm/backup/vg+vg00.tmp to /etc/lvm/backup/vg+vg00 #locking/file_locking.c:292 Locking LV rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh (R) #metadata/metadata.c:3156 Finding volume group for uuid rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh
#label/label.c:160       /dev/sdb: lvm2 label detected
#cache/lvmcache.c:1135 lvmcache: /dev/sdb: now in VG #orphans_lvm2 (#orphans_lvm2) with 1 mdas #format_text/format-text.c:1182 /dev/sdb: Found metadata at 114688 size 3790 (in area at 4096 size 192512) for vg+vg00 (rwewoQ-ibp8-PTDi-2B3v-nlj8-i8jE-sSmR27) #cache/lvmcache.c:1135 lvmcache: /dev/sdb: now in VG vg+vg00 with 1 mdas #cache/lvmcache.c:923 lvmcache: /dev/sdb: setting vg+vg00 VGID to rwewoQibp8PTDi2B3vnlj8i8jEsSmR27 #cache/lvmcache.c:1172 lvmcache: /dev/sdb: VG vg+vg00: Set creation host to 90145678.
#label/label.c:270         Using cached label for /dev/sdb
#format_text/format-text.c:525 Read vg+vg00 metadata (387) from /dev/sdb at 114688 size 3790
#metadata/metadata.c:3162     Found volume group "vg+vg00"
#activate/activate.c:271 activation/volume_list configuration setting not defined, checking only host tags for vg+vg00/lv0004 #activate/dev_manager.c:274 Getting device info for vg+vg00-lv0004 [LVM-rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh] #ioctl/libdm-iface.c:1960 dm info LVM-rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh NF [16384] #ioctl/libdm-iface.c:1960 dm info rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh NF [16384]
#device/dev-io.c:299       /dev/sdb: read_ahead is 256 sectors
#mm/memlock.c:296       Locking memory
#mm/memlock.c:178 mlock 724KiB 8048000 - 80fd000 r-xp 00000000 00:0e 51601854 /tmp/LVM/sbin/lvm #mm/memlock.c:178 mlock 28KiB 80fd000 - 8104000 rw-p 000b4000 00:0e 51601854 /tmp/LVM/sbin/lvm #mm/memlock.c:178 mlock 32KiB 8104000 - 810c000 rw-p 08104000 00:00 0 #mm/memlock.c:178 mlock 10528KiB 8f41000 - 9989000 rw-p 08f41000 00:00 0 [heap] #mm/memlock.c:178 mlock 4KiB f75c3000 - f75c4000 rw-p f75c3000 00:00 0 #mm/memlock.c:178 mlock 1184KiB f75c4000 - f76ec000 r-xp 00000000 00:0d 40 /lib/tls/libc-2.3.6.so #mm/memlock.c:178 mlock 20KiB f76ec000 - f76f1000 r--p 00128000 00:0d 40 /lib/tls/libc-2.3.6.so #mm/memlock.c:178 mlock 8KiB f76f1000 - f76f3000 rw-p 0012d000 00:0d 40 /lib/tls/libc-2.3.6.so #mm/memlock.c:178 mlock 12KiB f76f3000 - f76f6000 rw-p f76f3000 00:00 0 #mm/memlock.c:178 mlock 140KiB f76f6000 - f7719000 r-xp 00000000 00:0d 153 /lib/tls/libm-2.3.6.so #mm/memlock.c:178 mlock 8KiB f7719000 - f771b000 rw-p 00022000 00:0d 153 /lib/tls/libm-2.3.6.so #mm/memlock.c:178 mlock 128KiB f771b000 - f773b000 r-xp 00000000 00:0e 51601742 /tmp/LVM/lib/libdevmapper.so.1.02 #mm/memlock.c:178 mlock 8KiB f773b000 - f773d000 rw-p 00020000 00:0e 51601742 /tmp/LVM/lib/libdevmapper.so.1.02 #mm/memlock.c:178 mlock 4KiB f773d000 - f773e000 rw-p f773d000 00:00 0 #mm/memlock.c:160 mlock default filter '/libdl-' matches 'f773e000-f7740000 r-xp 00000000 00:0d 42 /lib/tls/libdl-2.3.6.so': Skipping. #mm/memlock.c:160 mlock default filter '/libdl-' matches 'f7740000-f7742000 rw-p 00001000 00:0d 42 /lib/tls/libdl-2.3.6.so': Skipping. #mm/memlock.c:178 mlock 8KiB f774a000 - f774c000 rw-p f774a000 00:00 0 #mm/memlock.c:178 mlock 84KiB f774c000 - f7761000 r-xp 00000000 00:0d 34 /lib/ld-2.3.6.so #mm/memlock.c:178 mlock 8KiB f7761000 - f7763000 rw-p 00014000 00:0d 34 /lib/ld-2.3.6.so #mm/memlock.c:178 mlock 280KiB ffb97000 - ffbdd000 rw-p 7ffffffb9000 00:00 0 [stack] #mm/memlock.c:150 mlock ignore filter '[vdso]' matches 'ffffe000-fffff000 r-xp ffffe000 00:00 0 [vdso]': Skipping.
#mm/memlock.c:263         Locked 13524992 bytes
#mm/memlock.c:350         memlock_count inc to 1
#activate/dev_manager.c:929 Getting device info for vg+vg00-lv0004 [LVM-rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh] #ioctl/libdm-iface.c:1960 dm info LVM-rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh OF [16384] #ioctl/libdm-iface.c:1960 dm info rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh OF [16384] #activate/dev_manager.c:929 Getting device info for vg+vg00-lv0004-real [LVM-rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh-real] #ioctl/libdm-iface.c:1960 dm info LVM-rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh-real OF [16384] #ioctl/libdm-iface.c:1960 dm info rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh-real OF [16384] #activate/dev_manager.c:929 Getting device info for vg+vg00-lv0004-cow [LVM-rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh-cow] #ioctl/libdm-iface.c:1960 dm info LVM-rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh-cow OF [16384] #ioctl/libdm-iface.c:1960 dm info rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh-cow OF [16384] #activate/dev_manager.c:1380 Checking kernel supports striped segment type for lv0004 #activate/dev_manager.c:1380 Checking kernel supports striped segment type for lv0004
#metadata/metadata.c:2151         Calculated readahead of LV lv0004 is 256
#libdm-deptree.c:1367     Creating vg+vg00-lv0004
#ioctl/libdm-iface.c:1960 dm create vg+vg00-lv0004 LVM-rwewoQibp8PTDi2B3vnlj8i8jEsSmR27RzcM9OgP24qjK6nvxG2WLcAtjhhYRRyh NF [16384] #libdm-common.c:783 vg+vg00-lv0004: Stacking NODE_ADD (253,25) 0:0 0600
#libdm-deptree.c:1793     Loading vg+vg00-lv0004 table (253:25)
#libdm-deptree.c:1739 Adding target to (253:25): 0 7225278464 linear 8:16 33776009600 #libdm-deptree.c:1739 Adding target to (253:25): 7225278464 114753536 linear 8:16 16788029824
#ioctl/libdm-iface.c:1960         dm table   (253:25) OF   [16384]
#ioctl/libdm-iface.c:1960         dm reload   (253:25) NF   [16384]
#ioctl/libdm-iface.c:1977 device-mapper: reload ioctl failed: Invalid argument
#libdm-deptree.c:1879 <backtrace>
#activate/dev_manager.c:1724 <backtrace>
#activate/dev_manager.c:1760 <backtrace>
#activate/activate.c:616 <backtrace>
#activate/activate.c:1311 <backtrace>
#mm/memlock.c:313       Unlocking memory
#mm/memlock.c:178 munlock 724KiB 8048000 - 80fd000 r-xp 00000000 00:0e 51601854 /tmp/LVM/sbin/lvm #mm/memlock.c:178 munlock 28KiB 80fd000 - 8104000 rw-p 000b4000 00:0e 51601854 /tmp/LVM/sbin/lvm #mm/memlock.c:178 munlock 32KiB 8104000 - 810c000 rw-p 08104000 00:00 0 #mm/memlock.c:178 munlock 10528KiB 8f41000 - 9989000 rw-p 08f41000 00:00 0 [heap] #mm/memlock.c:178 munlock 4KiB f75c3000 - f75c4000 rw-p f75c3000 00:00 0 #mm/memlock.c:178 munlock 1184KiB f75c4000 - f76ec000 r-xp 00000000 00:0d 40 /lib/tls/libc-2.3.6.so #mm/memlock.c:178 munlock 20KiB f76ec000 - f76f1000 r--p 00128000 00:0d 40 /lib/tls/libc-2.3.6.so #mm/memlock.c:178 munlock 8KiB f76f1000 - f76f3000 rw-p 0012d000 00:0d 40 /lib/tls/libc-2.3.6.so #mm/memlock.c:178 munlock 12KiB f76f3000 - f76f6000 rw-p f76f3000 00:00 0 #mm/memlock.c:178 munlock 140KiB f76f6000 - f7719000 r-xp 00000000 00:0d 153 /lib/tls/libm-2.3.6.so #mm/memlock.c:178 munlock 8KiB f7719000 - f771b000 rw-p 00022000 00:0d 153 /lib/tls/libm-2.3.6.so #mm/memlock.c:178 munlock 128KiB f771b000 - f773b000 r-xp 00000000 00:0e 51601742 /tmp/LVM/lib/libdevmapper.so.1.02 #mm/memlock.c:178 munlock 8KiB f773b000 - f773d000 rw-p 00020000 00:0e 51601742 /tmp/LVM/lib/libdevmapper.so.1.02 #mm/memlock.c:178 munlock 4KiB f773d000 - f773e000 rw-p f773d000 00:00 0 #mm/memlock.c:160 mlock default filter '/libdl-' matches 'f773e000-f7740000 r-xp 00000000 00:0d 42 /lib/tls/libdl-2.3.6.so': Skipping. #mm/memlock.c:160 mlock default filter '/libdl-' matches 'f7740000-f7742000 rw-p 00001000 00:0d 42 /lib/tls/libdl-2.3.6.so': Skipping. #mm/memlock.c:178 munlock 8KiB f774a000 - f774c000 rw-p f774a000 00:00 0 #mm/memlock.c:178 munlock 84KiB f774c000 - f7761000 r-xp 00000000 00:0d 34 /lib/ld-2.3.6.so #mm/memlock.c:178 munlock 8KiB f7761000 - f7763000 rw-p 00014000 00:0d 34 /lib/ld-2.3.6.so #mm/memlock.c:178 munlock 280KiB ffb97000 - ffbdd000 rw-p 7ffffffb9000 00:00 0 [stack] #mm/memlock.c:150 mlock ignore filter '[vdso]' matches 'ffffe000-fffff000 r-xp ffffe000 00:00 0 [vdso]': Skipping.
#mm/memlock.c:263         Unlocked 13524992 bytes
#mm/memlock.c:359         memlock_count dec to 0
#libdm-common.c:460         Created /dev/mapper/vg+vg00-lv0004
#activate/activate.c:1340 <backtrace>
#locking/locking.c:397 <backtrace>
#metadata/lv_manip.c:3243   Failed to activate new LV.

Kernel 2.6.27.39 and LVM:

  LVM version:     2.02.33 (2008-01-31)
  Library version: 1.02.24 (2007-12-20)
  Driver version:  4.14.0

We have tried to use the newest version of LVM

  LVM version:     2.02.76(2) (2010-11-08)
  Library version: 1.02.24 (2007-12-20)
  Driver version:  4.14.0


but effect was the same.

Maybe you know where the problem is? We are not able to change the kernel version.

Thanks in advance.

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