SFGate: Boeing Shows Plants in Japan for 787 Jet

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Monday, April 23, 2007 (AP)
Boeing Shows Plants in Japan for 787 Jet
By YURI KAGEYAMA, AP Business Writer


   (04-23) 22:47 PDT NAGOYA, Japan (AP) --

   The factories of Boeing's Japanese partners are bustling with workers
these days putting finishing touches on towering parts of aircraft to meet
surging demand for the 787 passenger jet.

   Boeing Co.'s new fuel-efficient 787 is a big hit, having already collect=
ed
544 orders. It is scheduled to make its first flight in August and to
enter commercial service next year.

   At the plants of Mitsubishi Heavy Industries, Kawasaki Heavy Industries
and Fuji Heavy Industries, shown to reporters Monday, the parts were being
cooked in massive barrels called autoclaves, where heat and pressure were
applied to shape the wing parts or fuselage, the body of the jet.

   In the 787, such parts are made of carbon-fiber composites, which are
lighter than the metal previously used for commercial aircraft, making the
plane more fuel-efficient and resistant to corrosion.

   Boeing Vice President Robert Noble said the 787 project remains on
schedule, as adjustments are made for the minor delays that have come up.

   And the partnerships with the Japanese suppliers, which date back to
previous planes, have helped Boeing greatly in investment, technology and
manufacturing efficiency with the 787, he said.

   "We're very pleased with where we are at the moment," he said during the
tour. "This is just the beginning of working in this way. I couldn't dream
of Boeing taking on an airplane by itself again."

   By dividing up the responsibilities among the suppliers, they have been
able to focus on each part in perfecting the production, Noble said.

   The Japanese manufacturers have collaborated on the design and are
contributing about 35 percent of the parts of the 787, including a main
fuselage part and wing box, the most they have ever contributed to a
Boeing plane ever, according to the Chicago-based company.

   The 787 has helped Boeing in its competition against European rival
Airbus, which has run into costly production delays with its new offering
the A380, the world's biggest passenger jet. The first plane is scheduled
for delivery to Singapore Airlines Ltd. later this year, a year behind
schedule.

   Here at the Japanese plants, once the 787's composite parts are shaped,
properly trimmed, holes carved for doors and windows in the fuselage, and
grid-like parts placed on the wings, they are shipped on a barge from a
nearby port to the airport.

   The parts from Japan are flown to Boeing's facilities in Everett,
Washington. Such parts for previous planes were sent by ship, taking
weeks, but now the parts only require 10 hours to ship, Noble said.

   Japanese company officials said they expected Boeing orders to keep
growing, and they were increasing the number of employees and offering
more training to be prepared to boost production.

   Akira Taniguchi of Kawasaki Heavy said the plant can produce parts for
about seven 787 jets a month, but may boost that capacity in the future.

   The biggest challenge was to meet the quality demands of Boeing, and do =
it
quickly, officials said.

   "We're all geared up now in the final stage of production," said Takashi
Fujimoto, overseeing the 787 program at Mitsubishi Heavy. -----------------=
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Copyright 2007 AP

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