The mdadm command tries to open the md device for most modes, first thing, no matter what. When running to create or assemble an array, in most cases, the md device will not exist, the open call will fail and everything will proceed correctly. However, when running tests, a create or assembly command may be run shortly after stopping an array and the old md device file may still be around. Then, if create_on_open is set in the kernel, a new md device will be created when mdadm does its initial open. When mdadm gets around to creating the new device with the new_array parameter it issues this error: mdadm: Fail to create md0 when using /sys/module/md_mod/parameters/new_array, fallback to creation via node This is because an mddev was already created by the kernel with the earlier open() call and thus the new one being created will fail with EEXIST. The mdadm command will still successfully be created due to falling back to the node creation method. However, the error message itself will fail any test that's running it. This issue is a race condition that is very rare, but a recent change in the kernel caused this to happen more frequently: about 1 in 50 times. To fix this, don't bother trying to open the md device for CREATE and ASSEMBLE commands, as the file descriptor will never be used anyway even if it is successfully openned. Side note: it would be nice to disable create_on_open as well to help solve this, but it seems the work for this was never finished. By default, mdadm will create using the old node interface when a name is specified unless the user specifically puts names=yes in a config file, which doesn't seem to be very common yet. Signed-off-by: Logan Gunthorpe <logang@xxxxxxxxxxxx> --- mdadm.c | 3 +-- 1 file changed, 1 insertion(+), 2 deletions(-) diff --git a/mdadm.c b/mdadm.c index 56722ed997a2..3b886b5c0639 100644 --- a/mdadm.c +++ b/mdadm.c @@ -1347,8 +1347,7 @@ int main(int argc, char *argv[]) * an md device. We check that here and open it. */ - if (mode == MANAGE || mode == BUILD || mode == CREATE || - mode == GROW || (mode == ASSEMBLE && ! c.scan)) { + if (mode == MANAGE || mode == BUILD || mode == GROW) { if (devs_found < 1) { pr_err("an md device must be given in this mode\n"); exit(2); -- 2.30.2