Well, while I was contemplating my options, a power outage caused my array to fail to a degraded state. One of the drives is now marked as a spare and i can't figure out how to get it back into the array. Does it have to be completely rebuilt? bill@bill-desk:~$ sudo mdadm --detail /dev/md0 /dev/md0: Version : 1.2 Creation Time : Sat Sep 22 19:10:10 2018 Raid Level : raid5 Array Size : 23441679360 (22355.73 GiB 24004.28 GB) Used Dev Size : 7813893120 (7451.91 GiB 8001.43 GB) Raid Devices : 4 Total Devices : 4 Persistence : Superblock is persistent Intent Bitmap : Internal Update Time : Mon Mar 2 17:41:32 2020 State : clean, degraded Active Devices : 3 Working Devices : 4 Failed Devices : 0 Spare Devices : 1 Layout : left-symmetric Chunk Size : 64K Consistency Policy : bitmap Name : bill-desk:0 (local to host bill-desk) UUID : 06ad8de5:3a7a15ad:88116f44:fcdee150 Events : 10407 Number Major Minor RaidDevice State 0 8 129 0 active sync /dev/sdi1 1 8 145 1 active sync /dev/sdj1 2 8 161 2 active sync /dev/sdk1 - 0 0 3 removed 4 8 177 - spare /dev/sdl1 bill@bill-desk:~$ sudo mdadm --examine /dev/sdi1 /dev/sdi1: Magic : a92b4efc Version : 1.2 Feature Map : 0x9 Array UUID : 06ad8de5:3a7a15ad:88116f44:fcdee150 Name : bill-desk:0 (local to host bill-desk) Creation Time : Sat Sep 22 19:10:10 2018 Raid Level : raid5 Raid Devices : 4 Avail Dev Size : 15627786240 (7451.91 GiB 8001.43 GB) Array Size : 23441679360 (22355.73 GiB 24004.28 GB) Data Offset : 264192 sectors Super Offset : 8 sectors Unused Space : before=264112 sectors, after=0 sectors State : clean Device UUID : ab1323e0:9c0426cf:3e168733:b73e9c5c Internal Bitmap : 8 sectors from superblock Update Time : Mon Mar 2 17:41:16 2020 Bad Block Log : 512 entries available at offset 40 sectors - bad blocks present. Checksum : f197b17c - correct Events : 10407 Layout : left-symmetric Chunk Size : 64K Device Role : Active device 0 Array State : AAAA ('A' == active, '.' == missing, 'R' == replacing) bill@bill-desk:~$ sudo mdadm --examine /dev/sdj1 /dev/sdj1: Magic : a92b4efc Version : 1.2 Feature Map : 0x1 Array UUID : 06ad8de5:3a7a15ad:88116f44:fcdee150 Name : bill-desk:0 (local to host bill-desk) Creation Time : Sat Sep 22 19:10:10 2018 Raid Level : raid5 Raid Devices : 4 Avail Dev Size : 15627786240 (7451.91 GiB 8001.43 GB) Array Size : 23441679360 (22355.73 GiB 24004.28 GB) Data Offset : 264192 sectors Super Offset : 8 sectors Unused Space : before=264112 sectors, after=0 sectors State : clean Device UUID : c875f246:ce25d947:a413e198:4100082e Internal Bitmap : 8 sectors from superblock Update Time : Mon Mar 2 17:41:32 2020 Bad Block Log : 512 entries available at offset 40 sectors Checksum : 7e0f516 - correct Events : 10749 Layout : left-symmetric Chunk Size : 64K Device Role : Active device 1 Array State : AAA. ('A' == active, '.' == missing, 'R' == replacing) bill@bill-desk:~$ sudo mdadm --examine /dev/sdk1 /dev/sdk1: Magic : a92b4efc Version : 1.2 Feature Map : 0x1 Array UUID : 06ad8de5:3a7a15ad:88116f44:fcdee150 Name : bill-desk:0 (local to host bill-desk) Creation Time : Sat Sep 22 19:10:10 2018 Raid Level : raid5 Raid Devices : 4 Avail Dev Size : 15627786240 (7451.91 GiB 8001.43 GB) Array Size : 23441679360 (22355.73 GiB 24004.28 GB) Data Offset : 264192 sectors Super Offset : 8 sectors Unused Space : before=264112 sectors, after=0 sectors State : clean Device UUID : fd0634e6:6943f723:0e30260e:e253b1f4 Internal Bitmap : 8 sectors from superblock Update Time : Mon Mar 2 17:41:32 2020 Bad Block Log : 512 entries available at offset 40 sectors Checksum : bf2f13f2 - correct Events : 10749 Layout : left-symmetric Chunk Size : 64K Device Role : Active device 2 Array State : AAA. ('A' == active, '.' == missing, 'R' == replacing) bill@bill-desk:~$ sudo mdadm --examine /dev/sdl1 /dev/sdl1: Magic : a92b4efc Version : 1.2 Feature Map : 0x9 Array UUID : 06ad8de5:3a7a15ad:88116f44:fcdee150 Name : bill-desk:0 (local to host bill-desk) Creation Time : Sat Sep 22 19:10:10 2018 Raid Level : raid5 Raid Devices : 4 Avail Dev Size : 15627786240 (7451.91 GiB 8001.43 GB) Array Size : 23441679360 (22355.73 GiB 24004.28 GB) Data Offset : 264192 sectors Super Offset : 8 sectors Unused Space : before=264112 sectors, after=0 sectors State : clean Device UUID : 8c628aed:802a5dc8:9d8a8910:9794ec02 Internal Bitmap : 8 sectors from superblock Update Time : Mon Mar 2 17:41:32 2020 Bad Block Log : 512 entries available at offset 40 sectors - bad blocks present. Checksum : 7b89f1e6 - correct Events : 10749 Layout : left-symmetric Chunk Size : 64K Device Role : spare Array State : AAA. ('A' == active, '.' == missing, 'R' == replacing)