Hello, first of all: I am new to mailinglists but i hope my way to ask here is correct. I am having trouble getting my Raid 5 assembled again after i manually removed one disk. So here is what what it looked like at the time it was working: mdadm -D /dev/md0 /dev/md0: Version : 1.2 Creation Time : Wed Jan 7 18:14:37 2015 Raid Level : raid5 Array Size : 5860270080 (5588.79 GiB 6000.92 GB) Used Dev Size : 2930135040 (2794.39 GiB 3000.46 GB) Raid Devices : 3 Total Devices : 4 Persistence : Superblock is persistent Intent Bitmap : Internal Update Time : Tue Aug 30 21:49:51 2016 State : clean Active Devices : 3 Working Devices : 4 Failed Devices : 0 Spare Devices : 1 Layout : left-symmetric Chunk Size : 512K Name : NAS:0 (local to host NAS) UUID : 7b0eee59:07f87155:bdad1d0e:6e3cbad6 Events : 112031 Number Major Minor RaidDevice State 4 8 64 0 active sync /dev/sde 1 8 16 1 active sync /dev/sdb 3 8 32 2 active sync /dev/sdc 0 8 0 - spare /dev/sda Then the following happened: The disk /dev/sdd broke and was thrown out of the array (this happened like one month ago already). Somehow the spare was not activated and so the array degraded was inactive. I activated the spare and the array was syncing. After that finished I manually failed and removed /dev/sdd from the array and physically disconnected it as well. I thought i could reassemble the array with the remaining three disks but this currently fails as follows: (Please note that the new /dev/sdd was previously /dev/sde) mdadm --examine /dev/sd[b-z] /dev/sdb: Magic : a92b4efc Version : 1.2 Feature Map : 0x1 Array UUID : 7b0eee59:07f87155:bdad1d0e:6e3cbad6 Name : NAS:0 (local to host NAS) Creation Time : Wed Jan 7 18:14:37 2015 Raid Level : raid5 Raid Devices : 4 Avail Dev Size : 5860274096 (2794.40 GiB 3000.46 GB) Array Size : 8790405120 (8383.18 GiB 9001.37 GB) Used Dev Size : 5860270080 (2794.39 GiB 3000.46 GB) Data Offset : 259072 sectors Super Offset : 8 sectors Unused Space : before=258984 sectors, after=4016 sectors State : clean Device UUID : a286ad29:114690eb:9bb2d0a3:3615f52c Internal Bitmap : 8 sectors from superblock Update Time : Tue Jan 7 09:08:03 2020 Bad Block Log : 512 entries available at offset 72 sectors Checksum : e3007322 - correct Events : 273134 Layout : left-symmetric Chunk Size : 512K Device Role : Active device 1 Array State : AAA. ('A' == active, '.' == missing, 'R' == replacing) /dev/sdc: Magic : a92b4efc Version : 1.2 Feature Map : 0x1 Array UUID : 7b0eee59:07f87155:bdad1d0e:6e3cbad6 Name : NAS:0 (local to host NAS) Creation Time : Wed Jan 7 18:14:37 2015 Raid Level : raid5 Raid Devices : 4 Avail Dev Size : 5860274096 (2794.40 GiB 3000.46 GB) Array Size : 8790405120 (8383.18 GiB 9001.37 GB) Used Dev Size : 5860270080 (2794.39 GiB 3000.46 GB) Data Offset : 259072 sectors Super Offset : 8 sectors Unused Space : before=258984 sectors, after=4016 sectors State : clean Device UUID : c60b01fc:2eaad12c:c3a619af:be9b687d Internal Bitmap : 8 sectors from superblock Update Time : Tue Jan 7 09:08:03 2020 Bad Block Log : 512 entries available at offset 72 sectors Checksum : 5251d716 - correct Events : 273134 Layout : left-symmetric Chunk Size : 512K Device Role : Active device 2 Array State : AAA. ('A' == active, '.' == missing, 'R' == replacing) mdadm: No md superblock detected on /dev/sdd. When i try to assemble the array with the two (hopefully) fine drives it fails: mdadm --assemble /dev/md0 /dev/sd[bc] --verbose mdadm: looking for devices for /dev/md0 mdadm: /dev/sdb is identified as a member of /dev/md0, slot 1. mdadm: /dev/sdc is identified as a member of /dev/md0, slot 2. mdadm: no uptodate device for slot 0 of /dev/md0 mdadm: added /dev/sdc to /dev/md0 as 2 mdadm: no uptodate device for slot 3 of /dev/md0 mdadm: added /dev/sdb to /dev/md0 as 1 mdadm: /dev/md0 assembled from 2 drives - not enough to start the array. Then the array is inactive out of the two disks but is considered as raid0 instead of raid5: mdadm --detail -v /dev/md0 /dev/md0: Version : 1.2 Raid Level : raid0 Total Devices : 2 Persistence : Superblock is persistent State : inactive Working Devices : 2 Name : NAS:0 (local to host NAS) UUID : 7b0eee59:07f87155:bdad1d0e:6e3cbad6 Events : 273134 Number Major Minor RaidDevice - 8 32 - /dev/sdc - 8 16 - /dev/sdb cat /proc/mdstat Personalities : md0 : inactive sdc[3](S) sdb[1](S) 5860274096 blocks super 1.2 unused devices: <none> When i try to add the remaining disk it fails as follows: mdadm --add /dev/md0 /dev/sdd mdadm: Cannot get array info for /dev/md0 I am not sure how i should continue to get the array working again and i hope that you can help me here :) Thanks in advance, Marco