Hi, I have a debian 8.2 (jessie) box, with a raid5 array running fine for more than 5 years. I tried to grew it from 6x2TB disks to 7x2TB, but the reshape got stuck due to failures on the new added disk. So, I bounced the system and tried to revert the reshape process. I stopped the array: mdadm --stop /dev/md127 then try to revert the reshape process: mdadm --assemble /dev/md127 --run --force --update=revert-reshape /dev/sd[dcfgbe]1 But it didn't work... I got a message asking for a backup-file that was lost after the reboot. See below array details and devices details: /dev/md127: Version : 1.2 Creation Time : Tue Jul 23 23:43:47 2013 Raid Level : raid5 Used Dev Size : 1953510400 (1863.01 GiB 2000.39 GB) Raid Devices : 6 Total Devices : 6 Persistence : Superblock is persistent Update Time : Sat Jan 5 11:51:04 2019 State : active, Not Started Active Devices : 6 Working Devices : 6 Failed Devices : 0 Spare Devices : 0 Layout : left-symmetric Chunk Size : 512K Delta Devices : -1, (7->6) Name : RAID UUID : 12988b9f:aaba9653:e9c76ab3:4a5d1cc0 Events : 47758 Number Major Minor RaidDevice State 11 8 49 0 active sync /dev/sdd1 10 8 33 1 active sync /dev/sdc1 9 8 81 2 active sync /dev/sdf1 6 8 97 3 active sync /dev/sdg1 8 8 17 4 active sync /dev/sdb1 7 8 65 5 active sync /dev/sde1 --------------------------------------------------------------------------- And all devices details: /dev/sdb1: Magic : a92b4efc Version : 1.2 Feature Map : 0x4 Array UUID : 12988b9f:aaba9653:e9c76ab3:4a5d1cc0 Name : RAID Creation Time : Tue Jul 23 23:43:47 2013 Raid Level : raid5 Raid Devices : 6 Avail Dev Size : 3907025039 (1863.01 GiB 2000.40 GB) Array Size : 9767552000 (9315.06 GiB 10001.97 GB) Used Dev Size : 3907020800 (1863.01 GiB 2000.39 GB) Data Offset : 2048 sectors Super Offset : 8 sectors Unused Space : before=1960 sectors, after=4239 sectors State : clean Device UUID : 9bee802e:f08ec230:1d2aa20d:c81c69fc Reshape pos'n : 0 Delta Devices : -1 (7->6) Update Time : Sat Jan 5 11:51:04 2019 Bad Block Log : 512 entries available at offset 72 sectors Checksum : 3c9fa708 - correct Events : 47758 Layout : left-symmetric Chunk Size : 512K Device Role : Active device 4 Array State : AAAAAAA ('A' == active, '.' == missing, 'R' == replacing) /dev/sdc1: Magic : a92b4efc Version : 1.2 Feature Map : 0x4 Array UUID : 12988b9f:aaba9653:e9c76ab3:4a5d1cc0 Name : RAID Creation Time : Tue Jul 23 23:43:47 2013 Raid Level : raid5 Raid Devices : 6 Avail Dev Size : 3907025039 (1863.01 GiB 2000.40 GB) Array Size : 9767552000 (9315.06 GiB 10001.97 GB) Used Dev Size : 3907020800 (1863.01 GiB 2000.39 GB) Data Offset : 2048 sectors Super Offset : 8 sectors Unused Space : before=1960 sectors, after=4239 sectors State : clean Device UUID : 586bbd76:1ddc47ec:be08cbdf:b219606d Reshape pos'n : 0 Delta Devices : -1 (7->6) Update Time : Sat Jan 5 11:51:04 2019 Bad Block Log : 512 entries available at offset 72 sectors Checksum : 83814c80 - correct Events : 47758 Layout : left-symmetric Chunk Size : 512K Device Role : Active device 1 Array State : AAAAAAA ('A' == active, '.' == missing, 'R' == replacing) /dev/sdd1: Magic : a92b4efc Version : 1.2 Feature Map : 0x4 Array UUID : 12988b9f:aaba9653:e9c76ab3:4a5d1cc0 Name : RAID Creation Time : Tue Jul 23 23:43:47 2013 Raid Level : raid5 Raid Devices : 6 Avail Dev Size : 3907025039 (1863.01 GiB 2000.40 GB) Array Size : 9767552000 (9315.06 GiB 10001.97 GB) Used Dev Size : 3907020800 (1863.01 GiB 2000.39 GB) Data Offset : 2048 sectors Super Offset : 8 sectors Unused Space : before=1960 sectors, after=4239 sectors State : clean Device UUID : a1b77982:e7acf521:e0f8f959:97f2ed4c Reshape pos'n : 0 Delta Devices : -1 (7->6) Update Time : Sat Jan 5 11:51:04 2019 Bad Block Log : 512 entries available at offset 72 sectors Checksum : 1ea834a2 - correct Events : 47758 Layout : left-symmetric Chunk Size : 512K Device Role : Active device 0 Array State : AAAAAAA ('A' == active, '.' == missing, 'R' == replacing) /dev/sde1: Magic : a92b4efc Version : 1.2 Feature Map : 0x4 Array UUID : 12988b9f:aaba9653:e9c76ab3:4a5d1cc0 Name : RAID Creation Time : Tue Jul 23 23:43:47 2013 Raid Level : raid5 Raid Devices : 6 Avail Dev Size : 3907025039 (1863.01 GiB 2000.40 GB) Array Size : 9767552000 (9315.06 GiB 10001.97 GB) Used Dev Size : 3907020800 (1863.01 GiB 2000.39 GB) Data Offset : 2048 sectors Super Offset : 8 sectors Unused Space : before=1960 sectors, after=4239 sectors State : clean Device UUID : f0ba983c:2a8c5351:a4725844:42bd9641 Reshape pos'n : 0 Delta Devices : -1 (7->6) Update Time : Sat Jan 5 11:51:04 2019 Bad Block Log : 512 entries available at offset 72 sectors Checksum : e72c5996 - correct Events : 47758 Layout : left-symmetric Chunk Size : 512K Device Role : Active device 5 Array State : AAAAAAA ('A' == active, '.' == missing, 'R' == replacing) /dev/sdf1: Magic : a92b4efc Version : 1.2 Feature Map : 0x4 Array UUID : 12988b9f:aaba9653:e9c76ab3:4a5d1cc0 Name : RAID Creation Time : Tue Jul 23 23:43:47 2013 Raid Level : raid5 Raid Devices : 6 Avail Dev Size : 3907025039 (1863.01 GiB 2000.40 GB) Array Size : 9767552000 (9315.06 GiB 10001.97 GB) Used Dev Size : 3907020800 (1863.01 GiB 2000.39 GB) Data Offset : 2048 sectors Super Offset : 8 sectors Unused Space : before=1960 sectors, after=4239 sectors State : clean Device UUID : 47191b3e:33bbd598:f52ec841:98ed2a77 Reshape pos'n : 0 Delta Devices : -1 (7->6) Update Time : Sat Jan 5 11:51:04 2019 Bad Block Log : 512 entries available at offset 72 sectors Checksum : 6334d3a0 - correct Events : 47758 Layout : left-symmetric Chunk Size : 512K Device Role : Active device 2 Array State : AAAAAAA ('A' == active, '.' == missing, 'R' == replacing) /dev/sdg1: Magic : a92b4efc Version : 1.2 Feature Map : 0x4 Array UUID : 12988b9f:aaba9653:e9c76ab3:4a5d1cc0 Name : RAID Creation Time : Tue Jul 23 23:43:47 2013 Raid Level : raid5 Raid Devices : 6 Avail Dev Size : 3907025039 (1863.01 GiB 2000.40 GB) Array Size : 9767552000 (9315.06 GiB 10001.97 GB) Used Dev Size : 3907020800 (1863.01 GiB 2000.39 GB) Data Offset : 2048 sectors Super Offset : 8 sectors Unused Space : before=1960 sectors, after=4239 sectors State : clean Device UUID : 9aa791b7:622948c4:3482db9d:85c0a8e9 Reshape pos'n : 0 Delta Devices : -1 (7->6) Update Time : Sat Jan 5 11:51:04 2019 Bad Block Log : 512 entries available at offset 72 sectors Checksum : d6aef64c - correct Events : 47758 Layout : left-symmetric Chunk Size : 512K Device Role : Active device 3 Array State : AAAAAAA ('A' == active, '.' == missing, 'R' == replacing) --------------------------------------------------------------------------- I also checked mdadm parameters in /sys/block/md127/md/reshape_direction: backwards and /sys/block/md127/md/reshape_position: 0 So, I decided to reboot and after checking dmesg I saw: md/raid:md127: reshape_position too early for auto-recovery - aborting. md: pers->run() failed ... I'm stuck, please, let me know how to fix this. Thanks, Romulo