Help needed: Recovering a failed RAID-6 array

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A friend of mine has got a serious problem after replacing a failed disk in a RAID-6 array.

His setup is:

- 15 SATA drives connected to a LSI 9200 SAS HBA

- Debian 6.0.10 (Squeeze)

- Open Media Vault  0.5.54

The array was created using OMV graphical interface as RAID6.


When the Raid Device number 9 has failed the system was shutdown and the drive was replaced.

Then the system was started - but the array did not rebuild (as was expected). It showed up as FAILED with 3 drives marked as "removed".

The current state is:

###############

/dev/md127:
        Version : 1.2
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
  Used Dev Size : 1953512960 (1863.02 GiB 2000.40 GB)
   Raid Devices : 15
  Total Devices : 12
    Persistence : Superblock is persistent

    Update Time : Thu Dec 14 10:45:56 2017
          State : active, FAILED, Not Started
 Active Devices : 12
Working Devices : 12
 Failed Devices : 0
  Spare Devices : 0

         Layout : left-symmetric
     Chunk Size : 512K

           Name : ebhnas:RAID01
           UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
         Events : 1575050

    Number   Major   Minor   RaidDevice State
       0       8      144        0      active sync   /dev/sdj
       1       8      224        1      active sync   /dev/sdo
       2       8       48        2      active sync   /dev/sdd
       3       0        0        3      removed
       4       8      192        4      active sync   /dev/sdm
       5       8      208        5      active sync   /dev/sdn
       6       8      128        6      active sync   /dev/sdi
      15       8      112        7      active sync   /dev/sdh
       8       8      160        8      active sync   /dev/sdk
       9       0        0        9      removed
      10       8      176       10      active sync   /dev/sdl
      11       0        0       11      removed
      12       8       32       12      active sync   /dev/sdc
      13       8        0       13      active sync   /dev/sda
      14       8       16       14      active sync   /dev/sdb

###############

I have checked the events count for all drives. It is:

- 1575050 for all drives marked as "active sync"

- 1573779 for drives "/dev/sdg" and "/dev/sdp" (RaidDevice number 3 and 11, respectively)

- the replaced drive "/dev/sdf" is empty

What would be the safest strategy to try to recover data from this array? Is it still possible?


I send attached the status report for all the drives in the array (except for the replaced one).

Any help will be much appreciated.

Ryszard



/dev/sdj:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : 8d4ef54a:69989b53:b02d7b94:2267fa4d

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : 5f6f0fc0 - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 0
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sdo:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : 740cc99a:72e630b0:281f6ae5:fdb2a33e

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : 4d705905 - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 1
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sdd:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : c6e3e409:7b8713fe:36c63ced:eb5b5803

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : d6f6215c - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 2
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sdg:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : active
    Device UUID : 0de28475:96c9b4c8:c49ac8f3:f2316925

    Update Time : Wed Dec 13 17:21:12 2017
       Checksum : 35e52ad8 - correct
         Events : 1573779

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 3
   Array State : AAAAAAAAA.AAAAA ('A' == active, '.' == missing)
/dev/sdm:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : 5d294233:d48821f7:941ef54a:c219704c

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : a0317e83 - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 4
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sdn:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : a086cc83:437c5a6e:8e10e80d:a816357d

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : 5bacbe16 - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 5
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sdi:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : fdbfc998:756addfd:46321783:40bd6cff

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : f793adf7 - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 6
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sdh:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : 070ab6cb:ef8c30b1:a0fc256d:0228af09

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : d224581f - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 7
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sdk:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : 1c1d49c8:38146dcf:91fca3de:72353f5c

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : b101f758 - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 8
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sdl:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : 6ab07d37:10ec76f9:95447668:122c64c3

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : 3b37a124 - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 10
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sdp:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : active
    Device UUID : 48eb2c5b:b204e306:9cdef159:ee08aae3

    Update Time : Wed Dec 13 17:21:12 2017
       Checksum : 7e25a7da - correct
         Events : 1573779

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 11
   Array State : AAAAAAAAA.AAAAA ('A' == active, '.' == missing)
/dev/sdc:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : 33d3f559:6700579f:abe9ffb6:a17a05c0

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : 4ebacbeb - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 12
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sda:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : 86e17f17:544742e0:a8b9568a:4ea1f87f

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : e07a17d5 - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 13
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/sdb:
          Magic : a92b4efc
        Version : 1.2
    Feature Map : 0x0
     Array UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
           Name : ebhnas:RAID01
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
   Raid Devices : 15

 Avail Dev Size : 3907027120 (1863.02 GiB 2000.40 GB)
     Array Size : 50791336960 (24219.20 GiB 26005.16 GB)
  Used Dev Size : 3907025920 (1863.02 GiB 2000.40 GB)
    Data Offset : 2048 sectors
   Super Offset : 8 sectors
          State : clean
    Device UUID : 65214f76:0061e610:fbd0fa8f:cc8cffaf

    Update Time : Thu Dec 14 10:45:56 2017
       Checksum : a5987432 - correct
         Events : 1575050

         Layout : left-symmetric
     Chunk Size : 512K

   Device Role : Active device 14
   Array State : AAA.AAAAA.A.AAA ('A' == active, '.' == missing)
/dev/md127:
        Version : 1.2
  Creation Time : Thu Dec 12 11:11:55 2013
     Raid Level : raid6
  Used Dev Size : 1953512960 (1863.02 GiB 2000.40 GB)
   Raid Devices : 15
  Total Devices : 12
    Persistence : Superblock is persistent

    Update Time : Thu Dec 14 10:45:56 2017
          State : active, FAILED, Not Started
 Active Devices : 12
Working Devices : 12
 Failed Devices : 0
  Spare Devices : 0

         Layout : left-symmetric
     Chunk Size : 512K

           Name : ebhnas:RAID01
           UUID : ebef4f20:09a906b2:57fd6e29:1da8c9c9
         Events : 1575050

    Number   Major   Minor   RaidDevice State
       0       8      144        0      active sync   /dev/sdj
       1       8      224        1      active sync   /dev/sdo
       2       8       48        2      active sync   /dev/sdd
       3       0        0        3      removed
       4       8      192        4      active sync   /dev/sdm
       5       8      208        5      active sync   /dev/sdn
       6       8      128        6      active sync   /dev/sdi
      15       8      112        7      active sync   /dev/sdh
       8       8      160        8      active sync   /dev/sdk
       9       0        0        9      removed
      10       8      176       10      active sync   /dev/sdl
      11       0        0       11      removed
      12       8       32       12      active sync   /dev/sdc
      13       8        0       13      active sync   /dev/sda
      14       8       16       14      active sync   /dev/sdb

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