Hello, One thing that I spotted: Jun 27 16:52:21 keruru kernel: [ 2.922808] md: kicking non-fresh sdb from array! Jun 27 16:52:21 keruru kernel: [ 3.173236] md/raid:md0: device sdd operational as raid disk 1 Jun 27 16:52:21 keruru kernel: [ 3.173239] md/raid:md0: device sde operational as raid disk 3 Jun 27 16:52:21 keruru kernel: [ 3.173242] md/raid:md0: device sdc operational as raid disk 2 The disk order here was "b d c e" Jul 6 09:45:52 keruru kernel: [ 1195.580003] md/raid:md0: device sdb operational as raid disk 0 Jul 6 09:45:52 keruru kernel: [ 1195.580012] md/raid:md0: device sde operational as raid disk 3 Jul 6 09:45:52 keruru kernel: [ 1195.580018] md/raid:md0: device sdd operational as raid disk 2 Jul 6 09:45:52 keruru kernel: [ 1195.580025] md/raid:md0: device sdc operational as raid disk 1 But here the order changes to "b c d e" Unless this is across reboots and your hardware detects disks in a random order, something weird is going on here. Also, your array has creation time of "Fri Jun 30 15:42:27 2017", but you provide no dmesg or logs from that date. Maybe you forgot to use --assume-clean on one of the attempts (and that's when you nuked the array entirely)? Or perhaps --assume-clean also rewrites the creation date, I am not sure. -- With respect, Roman -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html