I should start by saying that this is an old fedora 19 system Executive summary: after '--add'ing a new member a 'recovery' starts but 'sync_max' is not reset. $ uname -a Linux e7.eyal.emu.id.au 3.14.27-100.fc19.x86_64 #1 SMP Wed Dec 17 19:36:34 UTC 2014 x86_64 x86_64 x86_64 GNU/Linux so the issue may have been fixed since. I had a disk fail in a raid6. After some 'pending' sectors were logged I decided to do a 'check' around that location (set sync_min/max and echo 'check'). Sure enough it elicited disk errors, but the disk did not recover and it was kicked out of the array. Moreover it became unresponsive. It needed a power cycle so I shutdown and rebooted the machine. Not one to give up easily I tried the check again, with the same result. It was time to '--remove' this array member. I then '--add'ed a new disk which started a recovery. A few hours later I noticed that it slowed down. A lot. It actually did not progress at all for a few hours (I was away from the machine). As I was staring at the screen (for a long while) I realised that it stopped at 55.5%, and this number is exactly where the original 'check' failed (I still do not understand why with my bad memory I remembered this number). I checked 'sync_completed' and it was proper. I then examined 'sync_max' and it was wrong - it had the location where the very early 'check' failed earlier in the day. It was the same sector where it is now paused at - looks related. I decided to take a (small) risk and do # echo 'max' >/sys/block/md127/md/sync_max at which point the recovery moved on. It should be finished in about 5 hours. I do not think that it is correct for 'sync_max' to not be set to 'max' when a new member is added - it surely requires a full recovery. I really hope (and expect) that this was actually fixed, but this note may help others facing same predicament. cheers -- Eyal Lebedinsky (eyal@xxxxxxxxxxxxxx) -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html