Intel IMSM RAID 5 won't start

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Hi

After 20 months trouble-free Intel IMSM RAID, I had to do a hard reset
and the array has failed to start.  I don’t know if the failed RAID
was the cause of the problems before the reset.  The system won’t boot
because everything is on the RAID array.  Booting from a live Fedora
USB shows no sign that the discs are broken and I was able to copy 1
GB off each disc with dd.  I hope someone can help me to rescue the
array.

It is a 4 x 1 TB disc RAID 5 array.  The system was running Archlinux
and I had patched it a day or 2 before for the first time in a few
months, thought it had been rebooted more than once afterwards without
incident.

The Intel oROM says disc 2 is “Offline Member” and 3 is “Failed Disk”.

-----------------------------------------------------------------------
Intel(R) Rapid Storage Technology - Option ROM - 11.6.0.1702

RAID Volumes:
ID    Name    Level        Strip    Size    Status     Bootable
O    md0    RAID5(Parity)    128KB    2.6TB    Failed    No
1    mdl    RAID5(Parity)    128KB    94.5GB    Failed    No

Physical Devices:
ID    Device    Model        Serial #    Size    Type/Status(Vol ID)
O    WDC WD10EZEK-00K    WD-ACC1S5684189    931.5GB    Member Disk(0,1)
1    SAMSUNG HD103UJ        S13PJDAS608384    931.5GB    Member Disk(O,1)
2    SAMSUNG HD103SJ        SZ46J9GZC04Z67    931.5GB Offline Member
3    SAMSUNG HD103UJ        S13PJDAS608386    931.5GB    Unknown Disk
4    WDC WD10EZEK-08M    WD-ACC3F1681668    931.5GB    Non-RAID Disk

-----------------------------------------------------------------------

The 2 RAID volumes were both spread across all 4 discs.  This is how
it looks now:

# mdadm -D /dev/md/imsm0
/dev/md/imsm0:
        Version : imsm
     Raid Level : container
  Total Devices : 1

Working Devices : 1


           UUID : 76cff3f5:1a3a7a83:49fc86a8:84cf6604
  Member Arrays :

    Number   Major   Minor   RaidDevice

       0       8       48        -        /dev/sdd
#

# mdadm -D /dev/md/imsm1
/dev/md/imsm1:
        Version : imsm
     Raid Level : container
  Total Devices : 3

Working Devices : 3


           UUID : e8286680:de9642f4:04200a4a:acbdb566
  Member Arrays :

    Number   Major   Minor   RaidDevice

       0       8       16        -        /dev/sdb
       1       8       32        -        /dev/sdc
       2       8        0        -        /dev/sda
#

# mdadm --detail-platform
 Platform : Intel(R) Matrix Storage Manager
 Version : 11.6.0.1702
 RAID Levels : raid0 raid1 raid10 raid5
 Chunk Sizes : 4k 8k 16k 32k 64k 128k
 2TB volumes : supported
 2TB disks : supported
 Max Disks : 6
 Max Volumes : 2 per array, 4 per controller
 I/O Controller : /sys/devices/pci0000:00/0000:00:1f.2 (SATA)
#


# mdadm --examine /dev/sd[abcd]
/dev/sda:
          Magic : Intel Raid ISM Cfg Sig.
        Version : 1.3.00
    Orig Family : d12e9b21
         Family : d12e9b21
     Generation : 00695bbd
     Attributes : All supported
           UUID : e8286680:de9642f4:04200a4a:acbdb566
       Checksum : 8f6fe1cb correct
    MPB Sectors : 2
          Disks : 4
   RAID Devices : 2

  Disk01 Serial : WD-WCC1S5684189
          State : active
             Id : 00000000
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

[md0]:
           UUID : d5bf7ab7:2cda417d:f0c6542f:c77d9289
     RAID Level : 5
        Members : 4
          Slots : [_U_U]
    Failed disk : 2
      This Slot : 1
     Array Size : 5662310400 (2700.00 GiB 2899.10 GB)
   Per Dev Size : 1887436800 (900.00 GiB 966.37 GB)
  Sector Offset : 0
    Num Stripes : 7372800
     Chunk Size : 128 KiB
       Reserved : 0
  Migrate State : idle
      Map State : failed
    Dirty State : clean

[md1]:
           UUID : 26671da2:0d23f085:3d12dbbe:f63aad5a
     RAID Level : 5
        Members : 4
          Slots : [__UU]
    Failed disk : 0
      This Slot : 2
     Array Size : 198232064 (94.52 GiB 101.49 GB)
   Per Dev Size : 66077952 (31.51 GiB 33.83 GB)
  Sector Offset : 1887440896
    Num Stripes : 258117
     Chunk Size : 128 KiB
       Reserved : 0
  Migrate State : idle
      Map State : failed
    Dirty State : clean

  Disk00 Serial : PJDWS608386:0:0
          State : active
             Id : ffffffff
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

  Disk02 Serial : 6J9GZC04267:0:0
          State : active failed
             Id : ffffffff
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

  Disk03 Serial : S13PJDWS608384
          State : active
             Id : 00000001
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

/dev/sdb:
          Magic : Intel Raid ISM Cfg Sig.
        Version : 1.3.00
    Orig Family : d12e9b21
         Family : d12e9b21
     Generation : 00695bbd
     Attributes : All supported
           UUID : e8286680:de9642f4:04200a4a:acbdb566
       Checksum : 8f6fe1cb correct
    MPB Sectors : 2
          Disks : 4
   RAID Devices : 2

  Disk03 Serial : S13PJDWS608384
          State : active
             Id : 00000001
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

[md0]:
           UUID : d5bf7ab7:2cda417d:f0c6542f:c77d9289
     RAID Level : 5
        Members : 4
          Slots : [_U_U]
    Failed disk : 2
      This Slot : 3
     Array Size : 5662310400 (2700.00 GiB 2899.10 GB)
   Per Dev Size : 1887436800 (900.00 GiB 966.37 GB)
  Sector Offset : 0
    Num Stripes : 7372800
     Chunk Size : 128 KiB
       Reserved : 0
  Migrate State : idle
      Map State : failed
    Dirty State : clean

[md1]:
           UUID : 26671da2:0d23f085:3d12dbbe:f63aad5a
     RAID Level : 5
        Members : 4
          Slots : [__UU]
    Failed disk : 0
      This Slot : 3
     Array Size : 198232064 (94.52 GiB 101.49 GB)
   Per Dev Size : 66077952 (31.51 GiB 33.83 GB)
  Sector Offset : 1887440896
    Num Stripes : 258117
     Chunk Size : 128 KiB
       Reserved : 0
  Migrate State : idle
      Map State : failed
    Dirty State : clean

  Disk00 Serial : PJDWS608386:0:0
          State : active
             Id : ffffffff
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

  Disk01 Serial : WD-WCC1S5684189
          State : active
             Id : 00000000
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

  Disk02 Serial : 6J9GZC04267:0:0
          State : active failed
             Id : ffffffff
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

/dev/sdc:
          Magic : Intel Raid ISM Cfg Sig.
        Version : 1.3.00
    Orig Family : d12e9b21
         Family : d12e9b21
     Generation : 00695b88
     Attributes : All supported
           UUID : e8286680:de9642f4:04200a4a:acbdb566
       Checksum : a72daa29 correct
    MPB Sectors : 2
          Disks : 4
   RAID Devices : 2

  Disk02 Serial : S246J9GZC04267
          State : active
             Id : 00000002
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

[md0]:
           UUID : d5bf7ab7:2cda417d:f0c6542f:c77d9289
     RAID Level : 5
        Members : 4
          Slots : [UUUU]
    Failed disk : none
      This Slot : 2
     Array Size : 5662310400 (2700.00 GiB 2899.10 GB)
   Per Dev Size : 1887436800 (900.00 GiB 966.37 GB)
  Sector Offset : 0
    Num Stripes : 7372800
     Chunk Size : 128 KiB
       Reserved : 0
  Migrate State : idle
      Map State : normal
    Dirty State : dirty

[md1]:
           UUID : 26671da2:0d23f085:3d12dbbe:f63aad5a
     RAID Level : 5
        Members : 4
          Slots : [UUUU]
    Failed disk : none
      This Slot : 0
     Array Size : 198232064 (94.52 GiB 101.49 GB)
   Per Dev Size : 66077952 (31.51 GiB 33.83 GB)
  Sector Offset : 1887440896
    Num Stripes : 258117
     Chunk Size : 128 KiB
       Reserved : 0
  Migrate State : idle
      Map State : normal
    Dirty State : clean

  Disk00 Serial : S13PJDWS608386
          State : active
             Id : 00000003
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

  Disk01 Serial : WD-WCC1S5684189
          State : active
             Id : 00000000
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

  Disk03 Serial : S13PJDWS608384
          State : active
             Id : 00000001
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)

/dev/sdd:
          Magic : Intel Raid ISM Cfg Sig.
        Version : 1.0.00
    Orig Family : c7e42747
         Family : c7e42747
     Generation : 00000000
     Attributes : All supported
           UUID : 76cff3f5:1a3a7a83:49fc86a8:84cf6604
       Checksum : 4f820c2e correct
    MPB Sectors : 1
          Disks : 1
   RAID Devices : 0

  Disk00 Serial : S13PJDWS608386
          State :
             Id : 00000003
    Usable Size : 1953518862 (931.51 GiB 1000.20 GB)
#

Thanks.
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