Hi all, Context: On my RAID5 sdc was faulty. I bought a new HD, format it and add it to my raid array. However during the rebuilding sda was detected as faulty. Now I am not sure what to do... I followed the steps from the wiki. See at the end my question ;-) Thanks for your help. $ uname -a Linux htpc 3.8.0-35-generic #52~precise1-Ubuntu SMP Thu Jan 30 17:27:28 UTC 2014 i686 i686 i386 GNU/Linux $ mdadm --version mdadm - v3.2.5 - 18th May 2012 $ sudo mdadm --detail /dev/md1 /dev/md1: Version : 0.90 Creation Time : Sun Jan 2 08:47:01 2011 Raid Level : raid5 Array Size : 5842101312 (5571.46 GiB 5982.31 GB) Used Dev Size : 1947367104 (1857.15 GiB 1994.10 GB) Raid Devices : 4 Total Devices : 4 Preferred Minor : 1 Persistence : Superblock is persistent Update Time : Sat Oct 24 23:36:30 2015 State : clean, FAILED Active Devices : 2 Working Devices : 3 Failed Devices : 1 Spare Devices : 1 Layout : left-symmetric Chunk Size : 64K UUID : 426d71a2:5b25a168:a4e2eff2:d305f1c1 Events : 0.20213 Number Major Minor RaidDevice State 0 0 0 0 removed 1 8 19 1 active sync /dev/sdb3 2 0 0 2 removed 3 8 51 3 active sync /dev/sdd3 4 8 35 - spare /dev/sdc3 5 8 3 - faulty spare /dev/sda3 $ mdadm --examine /dev/sd[abcdefghijklmn]3 >> raid.status http://pastebin.com/qaP8bvna $ sudo mdadm --examine /dev/sd[a-z] | egrep 'Event|/dev/sd' /dev/sda: /dev/sdb: /dev/sdc: /dev/sdd: /dev/sde: I seems that some blocks of sda are not readable.Cf from dmesg "[17852.126321] end_request: I/O error, dev sda, sector 1958539264" Full dmesg available at: http://pastebin.com/bBfcYjkg Is there some way to re-add this disk (sda) in the array without mdadm thinging it is a new one ? I have seen from the wiki that I could try to recreate the array with --assume-clean but I want to do that only in last resort. Thanks, Guillaume -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html