On Fri, 12 Dec 2014 09:04:51 -0800 Peter Kieser <peter@xxxxxxxxx> wrote: > Hello, > > I have a 8 disk RAID10 array, 6 of the disks are on an LSISAS2008 > controller and 2 are on a 82801JI (ICH10 Family) SATA AHCI controller. > I upgraded the kernel from 3.17.1 to 3.17.6 when the issue I am having > started to occur, but reverting to an older kernel does not resolve the > issue. > > Restarting the machine causes the array not to start (or be visible in > /proc/mdstat or any mention in kernel messages.) If I try to assemble > the drives, mdraid complains that 6 out of the 8 disks (coincidentally > all on the LSISAS2008 controller) are non-fresh: > > root@kvm:~# mdadm --assemble /dev/md3 /dev/sde /dev/sdf /dev/sdg > /dev/sdh /dev/sdi /dev/sdj /dev/sda /dev/sdb > > Dec 11 21:08:25 kvm kernel: [ 528.503736] md: kicking non-fresh sdi > from array! > Dec 11 21:08:25 kvm kernel: [ 528.503747] md: unbind<sdi> > Dec 11 21:08:25 kvm kernel: [ 528.523775] md: export_rdev(sdi) > Dec 11 21:08:25 kvm kernel: [ 528.523802] md: kicking non-fresh sdg > from array! > Dec 11 21:08:25 kvm kernel: [ 528.523809] md: unbind<sdg> > Dec 11 21:08:25 kvm kernel: [ 528.531753] md: export_rdev(sdg) > Dec 11 21:08:25 kvm kernel: [ 528.531780] md: kicking non-fresh sdf > from array! > Dec 11 21:08:25 kvm kernel: [ 528.531788] md: unbind<sdf> > Dec 11 21:08:25 kvm kernel: [ 528.539749] md: export_rdev(sdf) > Dec 11 21:08:25 kvm kernel: [ 528.539776] md: kicking non-fresh sdh > from array! > Dec 11 21:08:25 kvm kernel: [ 528.539785] md: unbind<sdh> > Dec 11 21:08:25 kvm kernel: [ 528.547744] md: export_rdev(sdh) > Dec 11 21:08:25 kvm kernel: [ 528.547771] md: kicking non-fresh sdj > from array! > Dec 11 21:08:25 kvm kernel: [ 528.547779] md: unbind<sdj> > Dec 11 21:08:25 kvm kernel: [ 528.555755] md: export_rdev(sdj) > Dec 11 21:08:25 kvm kernel: [ 528.555782] md: kicking non-fresh sde > from array! > Dec 11 21:08:25 kvm kernel: [ 528.555790] md: unbind<sde> > Dec 11 21:08:25 kvm kernel: [ 528.563758] md: export_rdev(sde) > Dec 11 21:08:25 kvm kernel: [ 528.565831] md/raid10:md3: not enough > operational mirrors. > Dec 11 21:08:25 kvm kernel: [ 528.567230] md: pers->run() failed ... > > /dev/sda and /dev/sdb are the only drives not on the LSI controller. If > I force the assembly with 6 out of the 8 drives the RAID array comes up: > > root@kvm:~# mdadm --assemble /dev/md3 /dev/sde /dev/sdf /dev/sdg > /dev/sdh /dev/sdi /dev/sdj --run > > Then I add the extra drives: > > root@kvm:~# mdadm --manage /dev/md3 --add /dev/sda > root@kvm:~# mdadm --manage /dev/md3 --add /dev/sdb > > root@kvm:~# mdadm --detail /dev/md3 > /dev/md3: > Version : 1.0 > Creation Time : Thu Sep 12 18:43:56 2013 > Raid Level : raid10 > Array Size : 7814055936 (7452.06 GiB 8001.59 GB) > Used Dev Size : 1953513984 (1863.02 GiB 2000.40 GB) > Raid Devices : 8 > Total Devices : 8 > Persistence : Superblock is persistent > > Update Time : Fri Dec 12 08:58:19 2014 > State : active, degraded, recovering > Active Devices : 6 > Working Devices : 8 > Failed Devices : 0 > Spare Devices : 2 > > Layout : near=2 > Chunk Size : 512K > > Rebuild Status : 76% complete > > Name : kvm.taylor.kieser.ca:3 > UUID : f0bc8469:9879a709:e4cc94a7:521bd273 > Events : 82901 > > Number Major Minor RaidDevice State > 0 8 128 0 active sync /dev/sdi > 8 8 96 1 active sync /dev/sdg > 11 8 0 2 spare rebuilding /dev/sda > 3 8 112 3 active sync /dev/sdh > 4 0 0 4 removed > 10 8 80 5 active sync /dev/sdf > 6 8 64 6 active sync /dev/sde > 9 8 144 7 active sync /dev/sdj > > 12 8 16 - spare /dev/sdb > > This occurs every time I restart the machine. Thoughts? I tried > rebuilding the initramfs but this didn't resolve the issue. I'm also > running bcache on this machine, but on top of the mdraid. > > /etc/mdadm.conf: > > # definitions of existing MD arrays > ARRAY /dev/md/0 metadata=1.0 UUID=3b174514:49f3e22e:550cf9a7:8ed93920 > name=linux:0 > ARRAY /dev/md/1 metadata=1.0 UUID=8e23f81d:73f9b393:addd1f7f:5ee1833a > name=linux:1 > ARRAY /dev/md/2 metadata=1.0 UUID=cc5a0495:b5262855:fb3cd40a:8b237162 > name=kvm.taylor.kieser.ca:2 > ARRAY /dev/md/3 metadata=1.0 UUID=f0bc8469:9879a709:e4cc94a7:521bd273 > name=kvm.taylor.kieser.ca:3 > > > root@kvm:~# uname -a > Linux kvm 3.17.6 #3 SMP Sun Dec 7 12:16:45 PST 2014 x86_64 x86_64 x86_64 > GNU/Linux > > root@kvm:~# mdadm -V > mdadm - v3.2.5 - 18th May 2012 > > root@kvm:~# cat /proc/mdstat > Personalities : [raid1] [linear] [multipath] [raid0] [raid6] [raid5] > [raid4] [raid10] > md127 : inactive sdk[2](S) > 1465138448 blocks super 1.0 > > md3 : active raid10 sdb[12](S) sda[11] sdi[0] sdj[9] sde[6] sdf[10] > sdh[3] sdg[8] > 7814055936 blocks super 1.0 512K chunks 2 near-copies [8/6] > [UU_U_UUU] > [===============>.....] recovery = 76.6% (1498279040/1953513984) > finish=4710.1min speed=1610K/sec > > md1 : active raid1 sdd5[3] sdc5[2] > 25164672 blocks super 1.0 [2/2] [UU] > > md0 : active raid1 sdd1[3] sdc1[2] > 16779136 blocks super 1.0 [2/2] [UU] > > md2 : active raid1 sdd6[3] sdc6[2] > 192472960 blocks super 1.0 [2/2] [UU] > > unused devices: <none> > > -Peter > > Curious. What does "mdadm --examine" report for each device immediately after boot, before you try assembling anything? Maybe also get the output just before you shut down to compare. NeilBrown
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