Hi! I can't find any mention of this problem, which I suspect is self-inflicted by using a stupid chunk size of 65536 (64MB). My raid 5 array has 4 devices. 3 are active and 1 is a spare. I want to grow it to use all 4. Array details are below. I removed the write-intent bitmap and used: mdadm --grow --raid-devices=4 /dev/md5 and got the error "mdadm: failed to set raid disks" and syslog: "md/raid:md5: reshape: not enough stripes. Needed 65536". The max value of stripe_cache_size is half of this so I can't increase it enough although I have 8GB RAM. I realised that the chunk size is huge and is probably causing a stripe-width that's too large, and tried to reduce the chunk size to 128K with: mdadm --grow -c 128 /dev/md5 --backup-file=/mnt/backup/chunks.bak and got: "mdadm: Cannot set device shape for /dev/md5" and syslog message "md/raid:md5: reshape: not enough stripes. Needed 65536". Is there anything else I could try? I can recreate the array from the backup if necessary. Version and array info: mdadm version is 3.2.5-lubuntu0.3, kernel is 3.2.0-32-generic. I have 8GB of RAM, running Mint 13 (Maya) for now. Array details: /dev/md5: Version : 1.2 Creation Time : Sun Oct 21 22:05:44 2012 Raid Level : raid5 Array Size : 1904607232 (1816.38 GiB 1950.32 GB) Used Dev Size : 952303616 (908.19 GiB 975.16 GB) Raid Devices : 3 Total Devices : 4 Persistence : Superblock is persistent Update Time : Sun Nov 17 16:09:40 2013 State : clean Active Devices : 3 Working Devices : 4 Failed Devices : 0 Spare Devices : 1 Layout : left-symmetric Chunk Size : 65536K Name : blackbox:md5 (local to host blackbox) UUID : 72ffa5b6:601c3c8f:cf7d0771:bb9536a5 Events : 17268 Number Major Minor RaidDevice State 0 8 2 0 active sync /dev/sda2 3 8 53 1 active sync /dev/sdd5 2 8 34 2 active sync /dev/sdc2 5 8 66 - spare /dev/sde2 This is formatted with EXT4. Thanks for any help. Steven Rose -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html