Hi Neil, It can happen that a spare has a higher event count than a in-array drive. For exampe: RAID1 with two drives is rebuilding one of the drives. Then the "good" drive fails. As a result, MD stops the rebuild and ejects the rebuilding drive from the array. The failed drive stays in the array, because RAID1 never ejects the last drive. However, the "good" drive fails all IOs, so the ejected drive has a larger event count now. Now if MD is stopped and re-assembled, mdadm considers the spare drive as the chosen one: root@vc:/mnt/work/alex/mdadm-neil# ./mdadm --assemble /dev/md200 --name=alex --config=none --homehost=vc --run --auto=md --metadata=1.2 --verbose --verbose /dev/sdc2 /dev/sdd2 mdadm: looking for devices for /dev/md200 mdadm: /dev/sdc2 is identified as a member of /dev/md200, slot 0. mdadm: /dev/sdd2 is identified as a member of /dev/md200, slot -1. mdadm: added /dev/sdc2 to /dev/md200 as 0 (possibly out of date) mdadm: no uptodate device for slot 2 of /dev/md200 mdadm: added /dev/sdd2 to /dev/md200 as -1 mdadm: failed to RUN_ARRAY /dev/md200: Input/output error mdadm: Not enough devices to start the array. Kernel doesn't accept the non-spare drive considering it as non-fresh: May 27 12:42:28 vsa-00000505-vc-0 kernel: [343203.679396] md: md200 stopped. May 27 12:42:28 vsa-00000505-vc-0 kernel: [343203.686870] md: bind<sdc2> May 27 12:42:28 vsa-00000505-vc-0 kernel: [343203.687623] md: bind<sdd2> May 27 12:42:28 vsa-00000505-vc-0 kernel: [343203.687675] md: kicking non-fresh sdc2 from array! May 27 12:42:28 vsa-00000505-vc-0 kernel: [343203.687680] md: unbind<sdc2> May 27 12:42:28 vsa-00000505-vc-0 kernel: [343203.687683] md: export_rdev(sdc2) May 27 12:42:28 vsa-00000505-vc-0 kernel: [343203.693574] md/raid1:md200: active with 0 out of 2 mirrors May 27 12:42:28 vsa-00000505-vc-0 kernel: [343203.693583] md200: failed to create bitmap (-5) This happens with the latest mdadm from git, and kernel 3.8.2. Is this the expected behavior? Maybe mdadm should not consider spares at all for its "chosen_drive" logic, and perhaps not try to add them to the kernel? Superblocks of both drives: sdc2 - the "good" drive: /dev/sdc2: Magic : a92b4efc Version : 1.2 Feature Map : 0x1 Array UUID : 8e051cc5:c536d16e:72b413fa:e7049d4b Name : zadara_vc:alex Creation Time : Mon May 27 11:33:50 2013 Raid Level : raid1 Raid Devices : 2 Avail Dev Size : 975063127 (464.95 GiB 499.23 GB) Array Size : 209715200 (200.00 GiB 214.75 GB) Used Dev Size : 419430400 (200.00 GiB 214.75 GB) Data Offset : 2048 sectors Super Offset : 8 sectors Unused Space : before=1968 sectors, after=555632727 sectors State : clean Device UUID : 1f661ca3:fdc8b887:8d3638ab:f2cc0a40 Internal Bitmap : 8 sectors from superblock Update Time : Mon May 27 11:34:57 2013 Checksum : 72a97357 - correct Events : 9 sdd2 - the "rebuilding" drive: /dev/sdd2: Magic : a92b4efc Version : 1.2 Feature Map : 0x1 Array UUID : 8e051cc5:c536d16e:72b413fa:e7049d4b Name : zadara_vc:alex Creation Time : Mon May 27 11:33:50 2013 Raid Level : raid1 Raid Devices : 2 Avail Dev Size : 976123417 (465.45 GiB 499.78 GB) Array Size : 209715200 (200.00 GiB 214.75 GB) Used Dev Size : 419430400 (200.00 GiB 214.75 GB) Data Offset : 2048 sectors Super Offset : 8 sectors Unused Space : before=1968 sectors, after=556693017 sectors State : clean Device UUID : 9abc7fa9:6bf95a51:51f2cd65:14232e81 Internal Bitmap : 8 sectors from superblock Update Time : Mon May 27 11:35:56 2013 Checksum : 3e793a34 - correct Events : 26 Device Role : spare Array State : A. ('A' == active, '.' == missing, 'R' == replacing) Thanks, Alex. -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html