I have a 5 devices RAID5 array. On top of this I have 4 lvm partitions - 3 of them mounted read-only. One device from the array failed; I stopped the system, replaced the device with a new one, powered it on again, partitioned the new device and run mdadm --manage /dev/md0 --add /dev/sdc1. The rebuild started and finished without an apparent problem, mdadm --detail reported an array with 5 devices active and synced and data was available all the time. After one reboot - the array was still healthy looking, but all 4 partitions were unmountable and unrecognizable by fsck. I powered off the system, removed the newly added disk and after poweron I re-asswmbled the array with 4 devices using --force; the partitions that were mounted readonly are now mountable again and healthy looking - the 4th is unmountable and fsck dies on it with a "too many errors" message. I reproduced the operation: added the 5th device, re-synced, rebooted and again I cannot read any partition, although mdadm reports a healthy array. Not sure what to do here, so I would appreciate very much your help. Regards, Emil Some details about the environment: root@blackbox:~# uname -a Linux blackbox 2.6.32-34-generic #77-Ubuntu SMP Tue Sep 13 19:40:53 UTC 2011 i686 GNU/Linux root@blackbox:~# cat /etc/*ease DISTRIB_ID=Ubuntu DISTRIB_RELEASE=10.04 DISTRIB_CODENAME=lucid DISTRIB_DESCRIPTION="Ubuntu 10.04.3 LTS" root@blackbox:~# mdadm --version mdadm - v2.6.7.1 - 15th October 2008 After removing the 5th device, with 3 partitions still readable. /dev/md0 is the array with the problem, the other arrays are fine. oot@blackbox:~# mdadm -Evvvvs mdadm: No md superblock detected on /dev/block/252:3. mdadm: No md superblock detected on /dev/block/252:2. mdadm: No md superblock detected on /dev/block/252:1. mdadm: No md superblock detected on /dev/block/252:0. mdadm: No md superblock detected on /dev/block/9:0. mdadm: No md superblock detected on /dev/root. /dev/sdb3: Magic : a92b4efc Version : 00.90.00 UUID : 47fed9be:26bb759c:d1cf655b:887f7986 (local to host blackbox) Creation Time : Mon Mar 2 19:53:52 2009 Raid Level : raid1 Used Dev Size : 16498688 (15.73 GiB 16.89 GB) Array Size : 16498688 (15.73 GiB 16.89 GB) Raid Devices : 2 Total Devices : 2 Preferred Minor : 2 Update Time : Tue Dec 11 13:05:52 2012 State : active Active Devices : 2 Working Devices : 2 Failed Devices : 0 Spare Devices : 0 Checksum : daeaa7f - correct Events : 736203 Number Major Minor RaidDevice State this 0 8 19 0 active sync /dev/sdb3 0 0 8 19 0 active sync /dev/sdb3 1 1 8 3 1 active sync /dev/sda3 /dev/sdb2: Magic : a92b4efc Version : 00.90.00 UUID : b13c9dd3:48bdb22b:d1cf655b:887f7986 (local to host blackbox) Creation Time : Fri Feb 27 18:38:19 2009 Raid Level : raid5 Used Dev Size : 960156736 (915.68 GiB 983.20 GB) Array Size : 3840626944 (3662.71 GiB 3932.80 GB) Raid Devices : 5 Total Devices : 4 Preferred Minor : 0 Update Time : Tue Dec 11 13:00:50 2012 State : clean Active Devices : 4 Working Devices : 4 Failed Devices : 1 Spare Devices : 0 Checksum : d14d8967 - correct Events : 1508942 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 0 8 18 0 active sync /dev/sdb2 0 0 8 18 0 active sync /dev/sdb2 1 1 8 2 1 active sync /dev/sda2 2 2 8 51 2 active sync /dev/sdd3 3 3 0 0 3 faulty removed 4 4 8 32 4 active sync /dev/sdc mdadm: No md superblock detected on /dev/sdb1. mdadm: No md superblock detected on /dev/sdb. /dev/sdc: Magic : a92b4efc Version : 00.90.00 UUID : b13c9dd3:48bdb22b:d1cf655b:887f7986 (local to host blackbox) Creation Time : Fri Feb 27 18:38:19 2009 Raid Level : raid5 Used Dev Size : 960156736 (915.68 GiB 983.20 GB) Array Size : 3840626944 (3662.71 GiB 3932.80 GB) Raid Devices : 5 Total Devices : 4 Preferred Minor : 0 Update Time : Tue Dec 11 13:00:50 2012 State : clean Active Devices : 4 Working Devices : 4 Failed Devices : 1 Spare Devices : 0 Checksum : d14d897d - correct Events : 1508942 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 4 8 32 4 active sync /dev/sdc 0 0 8 18 0 active sync /dev/sdb2 1 1 8 2 1 active sync /dev/sda2 2 2 8 51 2 active sync /dev/sdd3 3 3 0 0 3 faulty removed 4 4 8 32 4 active sync /dev/sdc /dev/sdd3: Magic : a92b4efc Version : 00.90.00 UUID : b13c9dd3:48bdb22b:d1cf655b:887f7986 (local to host blackbox) Creation Time : Fri Feb 27 18:38:19 2009 Raid Level : raid5 Used Dev Size : 960156736 (915.68 GiB 983.20 GB) Array Size : 3840626944 (3662.71 GiB 3932.80 GB) Raid Devices : 5 Total Devices : 4 Preferred Minor : 0 Update Time : Tue Dec 11 13:00:50 2012 State : clean Active Devices : 4 Working Devices : 4 Failed Devices : 1 Spare Devices : 0 Checksum : d14d898c - correct Events : 1508942 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 2 8 51 2 active sync /dev/sdd3 0 0 8 18 0 active sync /dev/sdb2 1 1 8 2 1 active sync /dev/sda2 2 2 8 51 2 active sync /dev/sdd3 3 3 0 0 3 faulty removed 4 4 8 32 4 active sync /dev/sdc mdadm: No md superblock detected on /dev/sdd2. mdadm: No md superblock detected on /dev/sdd1. mdadm: No md superblock detected on /dev/sdd. /dev/sda3: Magic : a92b4efc Version : 00.90.00 UUID : 47fed9be:26bb759c:d1cf655b:887f7986 (local to host blackbox) Creation Time : Mon Mar 2 19:53:52 2009 Raid Level : raid1 Used Dev Size : 16498688 (15.73 GiB 16.89 GB) Array Size : 16498688 (15.73 GiB 16.89 GB) Raid Devices : 2 Total Devices : 2 Preferred Minor : 2 Update Time : Tue Dec 11 13:05:52 2012 State : clean Active Devices : 2 Working Devices : 2 Failed Devices : 0 Spare Devices : 0 Checksum : db9e63b - correct Events : 736202 Number Major Minor RaidDevice State this 1 8 3 1 active sync /dev/sda3 0 0 8 19 0 active sync /dev/sdb3 1 1 8 3 1 active sync /dev/sda3 /dev/sda2: Magic : a92b4efc Version : 00.90.00 UUID : b13c9dd3:48bdb22b:d1cf655b:887f7986 (local to host blackbox) Creation Time : Fri Feb 27 18:38:19 2009 Raid Level : raid5 Used Dev Size : 960156736 (915.68 GiB 983.20 GB) Array Size : 3840626944 (3662.71 GiB 3932.80 GB) Raid Devices : 5 Total Devices : 4 Preferred Minor : 0 Update Time : Tue Dec 11 13:00:50 2012 State : clean Active Devices : 4 Working Devices : 4 Failed Devices : 1 Spare Devices : 0 Checksum : d14d8959 - correct Events : 1508942 Layout : left-symmetric Chunk Size : 64K Number Major Minor RaidDevice State this 1 8 2 1 active sync /dev/sda2 0 0 8 18 0 active sync /dev/sdb2 1 1 8 2 1 active sync /dev/sda2 2 2 8 51 2 active sync /dev/sdd3 3 3 0 0 3 faulty removed 4 4 8 32 4 active sync /dev/sdc mdadm: No md superblock detected on /dev/sda1. mdadm: No md superblock detected on /dev/sda. -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html