Neil, Thanks for the reply: >What is the output of each of > mdadm -E /dev/sdb root@server2:~# mdadm -E /dev/sdb /dev/sdb: Magic : a92b4efc Version : 00.90.00 UUID : 15e5ad84:82b4dd79:6719eb14:a41dd719 Creation Time : Mon Mar 28 23:52:08 2011 Raid Level : raid1 Used Dev Size : 1953027008 (1862.55 GiB 1999.90 GB) Array Size : 1953027008 (1862.55 GiB 1999.90 GB) Raid Devices : 2 Total Devices : 2 Preferred Minor : 1 Update Time : Sun Feb 19 15:44:55 2012 State : active Active Devices : 1 Working Devices : 2 Failed Devices : 0 Spare Devices : 1 Checksum : 5e4b8288 - correct Events : 1314601 Number Major Minor RaidDevice State this 2 8 16 2 spare /dev/sdb 0 0 0 0 0 removed 1 1 8 3 1 active sync /dev/sda3 2 2 8 16 2 spare /dev/sdb > mdadm -E /dev/sdb3 root@server2:~# mdadm -E /dev/sdb3 /dev/sdb3: Magic : a92b4efc Version : 00.90.00 UUID : 15e5ad84:82b4dd79:6719eb14:a41dd719 Creation Time : Mon Mar 28 23:52:08 2011 Raid Level : raid1 Used Dev Size : 1953027008 (1862.55 GiB 1999.90 GB) Array Size : 1953027008 (1862.55 GiB 1999.90 GB) Raid Devices : 2 Total Devices : 2 Preferred Minor : 1 Update Time : Mon Feb 20 18:38:09 2012 State : clean Active Devices : 2 Working Devices : 2 Failed Devices : 0 Spare Devices : 0 Checksum : 5e621af4 - correct Events : 1349308 Number Major Minor RaidDevice State this 0 8 19 0 active sync /dev/sdb3 0 0 8 19 0 active sync /dev/sdb3 1 1 8 3 1 active sync /dev/sda3 >What version of mdadm do you have? root@server2:~# mdadm -V mdadm - v2.6.7.1 - 15th October 2008 >What is the starting sector of /dev/sdb3? In particular, is it a multiple of 64K? 589824 Doesn't appear to be. Each sector (according to gdisk is 512 bytes), but this is same as sda. Odd that the system thinks sdb is a spare? Can it be corrected? Thanks again, Tony "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html