Building new RAID5 results in removed and failed devices

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1. I delete my old array md0
2. Then I create a new one as md1
3. The new md1 is not ok and shows removed, faulty and spare devices.
5. I tried this serveral times now, but i always get the same issue.

I am at my wits end and would very much appreciate your advice. Thank you in advance.

This is what I did:

/dev/ mdadm --stop md0
mdadm: stopped md0

/dev/ mdadm --remove md0

/dev/ mdadm --detail md0
mdadm: md device md0 does not appear to be active.

/dev/ mdadm --zero-superblock /dev/sdd1

/dev/ mdadm --zero-superblock /dev/sdc1
mdadm: Unrecognised md component device - /dev/sdc1

/dev/ mdadm --zero-superblock /dev/sdb1

/dev/ mdadm --create --verbose /dev/md1 --chunk=64 --level=5 --raid-devices=2 /dev/sdd1 /dev/sdb1
mdadm: layout defaults to left-symmetric
mdadm: size set to 1953511936K
mdadm: array /dev/md1 started.

/dev/ mdadm --detail md1
md1:
        Version : 00.90
  Creation Time : Thu Jun 24 15:17:51 2010
     Raid Level : raid5
     Array Size : 1953511936 (1863.01 GiB 2000.40 GB)
  Used Dev Size : 1953511936 (1863.01 GiB 2000.40 GB)
   Raid Devices : 2
  Total Devices : 2
Preferred Minor : 1
    Persistence : Superblock is persistent

    Update Time : Thu Jun 24 17:23:46 2010
          State : clean, degraded, recovering
 Active Devices : 1
Working Devices : 2
 Failed Devices : 0
  Spare Devices : 1

         Layout : left-symmetric
     Chunk Size : 64K

 Rebuild Status : 36% complete

UUID : d83aec6d:a71a2345:4cbed0ec:a797be60 (local to host d-serv)
         Events : 0.12

    Number   Major   Minor   RaidDevice State
       0       8       49        0      active sync   /dev/sdd1
       2       8       17        1      spare rebuilding   /dev/sdb1

/dev/ mdadm --detail md1
md1:
        Version : 00.90
  Creation Time : Thu Jun 24 15:17:51 2010
     Raid Level : raid5
     Array Size : 1953511936 (1863.01 GiB 2000.40 GB)
  Used Dev Size : 1953511936 (1863.01 GiB 2000.40 GB)
   Raid Devices : 2
  Total Devices : 2
Preferred Minor : 1
    Persistence : Superblock is persistent

    Update Time : Thu Jun 24 18:04:28 2010
          State : clean, degraded
 Active Devices : 0
Working Devices : 1
 Failed Devices : 1
  Spare Devices : 1

         Layout : left-symmetric
     Chunk Size : 64K

    Number   Major   Minor   RaidDevice State
       0       0        0        0      removed
       1       0        0        1      removed

       2       8       17        -      spare   /dev/sdb1
       3       8       49        -      faulty spare   /dev/sdd1
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