I am far from an expert also, but have some experience with my own RAID 5 array using mdadm. It looks like one drive is giving you an issue when you are trying to force the assembly: mack ~ # mdadm -A --force /dev/md0 /dev/sd{a,b,c,d,e}3 mdadm: superblock on /dev/sdd3 doesn't match others - assembly aborted Have you tried assembling the array degraded to see if you can force it without sdd3? I don't know if this is the best solution, but if that works, you can then readd sdd3 and have the array rebuild. -- To unsubscribe from this list: send the line "unsubscribe linux-raid" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html