RE: fusb302 type-c chip driver supply cutting out

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On 27 July 2018 17:41, Tim Harvey wrote:

Adding Guenter to the thread.

> Greetings,
> 
> I have a custom design with a Fairchild FUSB302 Type-C chip driver
> that I'm testing with Linux 4.17 and a BTI AC-60TC 60W charger. For
> this design we are using Type-C as a power/charger input only - no
> USB2/3 is connected. The board consumes approximately 12W typical
> which doesn't leave enough to charge the battery in a timely fashion
> unless switching up to a higher voltage via USB-PD.
> 
> I'm finding that when there is no fusb302 driver enabled the charger
> puts out 5V@3A as expected but when I enable the fusb302 driver the
> charger cuts out momentarily when the fusb302 driver comes up on its
> way to switching up to 20V which causes the board to reboot.
> 
> Here's my dts config for a 20V@3A 60W capable sink:
> 
>         fusb302@0x24 {
>                 compatible = "fcs,fusb302";
>                 pinctrl-names = "default";
>                 pinctrl-0 = <&pinctrl_usbpd>;
>                 reg = <0x24>;
>                 interrupt-parent = <&gpio4>;
>                 interrupts = <10 IRQ_TYPE_EDGE_FALLING>;
>                 fcs,max-sink-microvolt = <20000000>;
>                 fcs,max-sink-microamp = <3000000>;
>                 fcs,max-sink-microwatt = <60000000>;
>         };
> 
> 
> Here's what I see from the kernel while booting without a battery:
> [    6.122858] typec_fusb302 1-0024: 1-0024 supply vbus not found,
> using dummy regulator
> ^^^^^ supply cuts out momentarily at this point causing board reboot
> 
> Here's what I see from /sys/kernel/debug/tcpm when I add a battery on
> the system with enough charge to keep it powered during the VUSB cut:
> [    6.134543] Setting voltage/current limit 0 mV 0 mA
> [    6.134960] polarity 0
> [    6.135304] Requesting mux mode 0, usb-role 0, orientation 0
> [    6.136271] state change INVALID_STATE -> SNK_UNATTACHED
> [    6.136334] CC1: 0 -> 0, CC2: 0 -> 0 [state SNK_UNATTACHED,
> polarity 0, disconnected]
> [    6.136358] 1-0024: registered
> [    6.144183] Setting voltage/current limit 0 mV 0 mA
> [    6.144452] polarity 0
> [    6.144586] Requesting mux mode 0, usb-role 0, orientation 0
> [    6.145592] cc:=0
> [    6.164039] pending state change PORT_RESET -> PORT_RESET_WAIT_OFF @ 100
> ms
> [    6.176918] VBUS off
> ^^^^^ this appears to be where the charger first cuts out

The port is being reset here to return the port to a known state as part of
initialisation. It then seems that the Source/Charger is resetting it's VBUS
down to 0V for ~1s which is most likely it performing a hard reset.

> 
> [    6.273374] state change PORT_RESET -> PORT_RESET_WAIT_OFF [delayed 100
> ms]
> [    6.273394] state change PORT_RESET_WAIT_OFF -> SNK_UNATTACHED
> [    6.273403] Start DRP toggling
> [    6.297315] CC1: 0 -> 0, CC2: 0 -> 5 [state DRP_TOGGLING, polarity
> 0, connected]
> [    6.297327] state change DRP_TOGGLING -> SNK_ATTACH_WAIT
> [    6.297529] pending state change SNK_ATTACH_WAIT -> SNK_DEBOUNCED @ 200
> ms
> [    6.409960] VBUS on
> [    6.513218] state change SNK_ATTACH_WAIT -> SNK_DEBOUNCED [delayed 200
> ms]
> [    6.513236] state change SNK_DEBOUNCED -> SNK_ATTACHED
> [    6.513244] polarity 1
> [    6.513251] Requesting mux mode 1, usb-role 2, orientation 2
> [    6.515121] state change SNK_ATTACHED -> SNK_STARTUP
> [    6.515418] state change SNK_STARTUP -> SNK_DISCOVERY
> [    6.515428] Setting voltage/current limit 5000 mV 3000 mA
> [    6.515462] vbus=0 charge:=1
> [    6.515536] state change SNK_DISCOVERY -> SNK_WAIT_CAPABILITIES
> [    6.530767] pending state change SNK_WAIT_CAPABILITIES ->
> HARD_RESET_SEND @ 240 ms
> [    6.567379] PD RX, header: 0x6161 [1]
> [    6.567407]  PDO 0: type 0, 5000 mV, 3000 mA [E]
> [    6.567417]  PDO 1: type 0, 9000 mV, 3000 mA []
> [    6.567427]  PDO 2: type 0, 12000 mV, 3000 mA []
> [    6.567436]  PDO 3: type 0, 15000 mV, 3000 mA []
> [    6.567444]  PDO 4: type 0, 18000 mV, 3000 mA []
> [    6.567452]  PDO 5: type 0, 20000 mV, 3000 mA []
> [    6.567459] state change SNK_WAIT_CAPABILITIES ->
> SNK_NEGOTIATE_CAPABILITIES
> [    6.567643] cc=0 cc1=0 cc2=5 vbus=0 vconn=sink polarity=1
> [    6.567657] Requesting PDO 5: 20000 mV, 3000 mA
> [    6.567665] PD TX, header: 0x1042
> [    6.580208] PD TX complete, status: 0
> [    6.580539] pending state change SNK_NEGOTIATE_CAPABILITIES ->
> HARD_RESET_SEND @ 60 ms
> [    6.653644] state change SNK_NEGOTIATE_CAPABILITIES ->
> HARD_RESET_SEND [delayed 60 ms]
> [    6.653659] PD TX, type: 0x5
> [    6.684725] PD TX complete, status: 0
> [    6.684783] state change HARD_RESET_SEND -> HARD_RESET_START
> [    6.723530] state change HARD_RESET_START -> SNK_HARD_RESET_SINK_OFF
> [    6.723618] vconn:=0
> [    6.726797] vbus=0 charge:=0
> [    6.727140] Requesting mux mode 1, usb-role 2, orientation 2
> [    6.729300] pending state change SNK_HARD_RESET_SINK_OFF ->
> SNK_HARD_RESET_SINK_ON @ 650 ms
> [    6.729333] PD RX, header: 0x363 [1]
> [    6.729358] VBUS off
> ^^^^^ charger cuts out again later on... probably here?

This is is a sink generated hard reset and will have the same effect as before.
VBUS will be turned off by the source for ~1s and then will be restored.

> 
> [    6.729365] state change SNK_HARD_RESET_SINK_OFF ->
> SNK_HARD_RESET_WAIT_VBUS
> [    6.729429] pending state change SNK_HARD_RESET_WAIT_VBUS ->
> SNK_UNATTACHED @ 1275 ms
> [    8.083161] state change SNK_HARD_RESET_WAIT_VBUS -> SNK_UNATTACHED
> [delayed 1275 ms]
> [    8.104897] Setting voltage/current limit 0 mV 0 mA
> [    8.104947] polarity 0
> [    8.104956] Requesting mux mode 0, usb-role 0, orientation 0
> [    8.106435] Start DRP toggling
> [    8.123195] state change SNK_UNATTACHED -> DRP_TOGGLING
> [    8.143793] CC1: 0 -> 0, CC2: 5 -> 5 [state DRP_TOGGLING, polarity
> 0, connected]
> [    8.143807] state change DRP_TOGGLING -> SNK_ATTACH_WAIT
> [    8.143862] pending state change SNK_ATTACH_WAIT -> SNK_DEBOUNCED @ 200
> ms
> [    8.353141] state change SNK_ATTACH_WAIT -> SNK_DEBOUNCED [delayed 200
> ms]
> [    8.353159] pending state change SNK_DEBOUNCED -> PORT_RESET @ 480 ms
> [    8.843153] state change SNK_DEBOUNCED -> PORT_RESET [delayed 480 ms]
> [    8.851177] Setting voltage/current limit 0 mV 0 mA
> [    8.851227] polarity 0
> [    8.851235] Requesting mux mode 0, usb-role 0, orientation 0
> [    8.855374] cc:=0
> [    8.862428] pending state change PORT_RESET -> PORT_RESET_WAIT_OFF @ 100
> ms
> [    8.963228] state change PORT_RESET -> PORT_RESET_WAIT_OFF [delayed 100
> ms]
> [    8.963263] state change PORT_RESET_WAIT_OFF -> SNK_UNATTACHED
> [    8.963279] Start DRP toggling
> [    8.971887] state change SNK_UNATTACHED -> DRP_TOGGLING
> [    8.995761] CC1: 0 -> 0, CC2: 5 -> 5 [state DRP_TOGGLING, polarity
> 0, connected]
> [    8.995786] state change DRP_TOGGLING -> SNK_ATTACH_WAIT
> [    8.995915] pending state change SNK_ATTACH_WAIT -> SNK_DEBOUNCED @ 200
> ms
> [    9.203272] state change SNK_ATTACH_WAIT -> SNK_DEBOUNCED [delayed 200
> ms]
> [    9.203305] pending state change SNK_DEBOUNCED -> PORT_RESET @ 480 ms
> [    9.559888] VBUS on
> [    9.559906] state change SNK_DEBOUNCED -> SNK_ATTACHED
> [    9.560039] polarity 1
> [    9.560055] Requesting mux mode 1, usb-role 2, orientation 2
> [    9.561580] state change SNK_ATTACHED -> SNK_STARTUP
> [    9.561596] state change SNK_STARTUP -> SNK_DISCOVERY
> [    9.561611] Setting voltage/current limit 5000 mV 3000 mA
> [    9.561696] vbus=0 charge:=1
> [    9.562129] state change SNK_DISCOVERY -> SNK_WAIT_CAPABILITIES
> [    9.573575] pending state change SNK_WAIT_CAPABILITIES ->
> HARD_RESET_SEND @ 240 ms
> [    9.608966] PD RX, header: 0x6161 [1]
> [    9.609017]  PDO 0: type 0, 5000 mV, 3000 mA [E]
> [    9.609037]  PDO 1: type 0, 9000 mV, 3000 mA []
> [    9.609055]  PDO 2: type 0, 12000 mV, 3000 mA []
> [    9.609073]  PDO 3: type 0, 15000 mV, 3000 mA []
> [    9.609091]  PDO 4: type 0, 18000 mV, 3000 mA []
> [    9.609108]  PDO 5: type 0, 20000 mV, 3000 mA []
> [    9.609122] state change SNK_WAIT_CAPABILITIES ->
> SNK_NEGOTIATE_CAPABILITIES
> [    9.609194] cc=0 cc1=0 cc2=5 vbus=0 vconn=sink polarity=1
> [    9.609216] Requesting PDO 5: 20000 mV, 3000 mA
> [    9.609232] PD TX, header: 0x1042
> [    9.620508] PD TX complete, status: 0
> [    9.620602] pending state change SNK_NEGOTIATE_CAPABILITIES ->
> HARD_RESET_SEND @ 60 ms
> [    9.623755] PD RX, header: 0x363 [1]
> [    9.623778] state change SNK_NEGOTIATE_CAPABILITIES ->
> SNK_TRANSITION_SINK
> [    9.623843] pending state change SNK_TRANSITION_SINK ->
> HARD_RESET_SEND @ 500 ms
> [    9.677452] PD RX, header: 0x566 [1]
> [    9.677476] Setting voltage/current limit 20000 mV 3000 mA
> [    9.678596] state change SNK_TRANSITION_SINK -> SNK_READY
> 
> Any idea what's causing the VUSB to momentarily cut out during the
> transition from 5V to 20V here? I have not yet tested with other
> chargers and I'm still digging through documents like the USB-PD spec
> [1] to understand the seemingly complex spec and state machine.

It's standard behaviour for a port to trigger hard reset so it can return both
ports to a known state. Given the way the that PD standard is written I believe
the expectation has to be that the Sink will be battery backed as there are a
few scenarios where we can expect hard reset to occur and that means 0V VBUS.
One example would be where a source is broadcasting capabilities when a system
starts, but times out sending capabilities before the system is ready to start
the PD protocol exchange. At that point there's no choice but to send a hard
reset to trigger the source to send capabilities again.

> 
> Regards,
> 
> Tim
> 
> [1] http://composter.com.ua/documents/Power-Delivery-Specification.pdf
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