Hi Caspar, What is the version of the FW on the LSI 3081E-R HBA? This is printed as a debug message when the driver loads. If the version is old, you may want to try updating it from http://www.lsi.com/channel/products/storagecomponents/Pages/HBAs.aspx On your question - "Is there a known issue when both controllers are used in the same machine?" - We aren't aware of any such known issues with the latest versions of the driver and HBA FW. Thanks, Vishal -----Original Message----- From: linux-scsi-owner@xxxxxxxxxxxxxxx [mailto:linux-scsi-owner@xxxxxxxxxxxxxxx] On Behalf Of Caspar Smit Sent: Tuesday, October 04, 2011 5:31 PM To: General Linux-HA mailing list; linux-scsi@xxxxxxxxxxxxxxx; drbd-user@xxxxxxxxxxxxxxxx; iscsitarget-devel@xxxxxxxxxxxxxxxxxxxxx; Support; linux-raid@xxxxxxxxxxxxxxx Subject: MD sets failing under heavy load in a DRBD/Pacemaker Cluster Hi all, We are having a major problem with one of our clusters. Here's a description of the setup: 2 supermicro servers containing the following hardware: Chassis: SC846E1-R1200B Mainboard: X8DTH-6F rev 2.01 (onboard LSI2008 controller disabled through jumper) CPU: Intel Xeon E5606 @ 2.13Ghz, 4 cores Memory: 4x KVR1333D3D4R9S/4G (16Gb) Backplane: SAS846EL1 rev 1.1 Ethernet: 2x Intel Pro/1000 PT Quad Port Low Profile SAS/SATA Controller: LSI 3081E-R (P20, BIOS: 6.34.00.00, Firmware 1.32.00.00-IT) SAS/SATA JBOD Controller: LSI 3801E (P20, BIOS: 6.34.00.00, Firmware 1.32.00.00-IT) OS Disk: 30Gb SSD Harddisks: 24x Western Digital 2TB 7200RPM RE4-GP (WD2002FYPS) Both machines have debian lenny 5 installed, here are the versions of the packages involved: drbd/heartbeat/pacemaker are installed from the backports repository. linux-image-2.6.26-2-amd64 2.6.26-26lenny3 mdadm 2.6.7.2-3 drbd8-2.6.26-2-amd64 2:8.3.7-1~bpo50+1+2.6.26-26lenny3 drbd8-source 2:8.3.7-1~bpo50+1 drbd8-utils 2:8.3.7-1~bpo50+1 heartbeat 1:3.0.3-2~bpo50+1 pacemaker 1.0.9.1+hg15626-1~bpo50+1 iscsitarget 1.4.20.2 (compiled from tar.gz) We created 4 MD sets out of the 24 harddisks (/dev/md0 through /dev/md3) Each is a RAID5 of 5 disks and 1 hotspare (8TB netto per MD), metadata version of the MD sets is 0.90 For each MD we created a DRBD device to the second node. (/dev/drbd4 through /dev/drbd7) (0 through 3 were used by disks from a JBOD which was disconnected, read below) (see attached drbd.conf.txt, these are the individual *.res files combined) Each drbd device has its own dedicated 1GbE NIC port. Each drbd device is then exported through iSCSI using iet in pacemaker (see attached crm-config.txt for the full pacemaker config) Now for the symptoms we are having: After a number of days (sometimes weeks) the disks from the MD sets start failing subsequently. See the attached syslog.txt for details but here are the main entries: It starts with: Oct 2 11:01:59 node03 kernel: [7370143.421999] mptbase: ioc0: LogInfo(0x31110b00): Originator={PL}, Code={Reset}, SubCode(0x0b00) cb_idx mptbase_reply Oct 2 11:01:59 node03 kernel: [7370143.435220] mptbase: ioc0: LogInfo(0x31181000): Originator={PL}, Code={IO Cancelled Due to Recieve Error}, SubCode(0x1000) cb_idx mptbase_reply Oct 2 11:01:59 node03 kernel: [7370143.442141] mptbase: ioc0: LogInfo(0x31112000): Originator={PL}, Code={Reset}, SubCode(0x2000) cb_idx mptbase_reply Oct 2 11:01:59 node03 kernel: [7370143.442783] end_request: I/O error, dev sdf, sector 3907028992 Oct 2 11:01:59 node03 kernel: [7370143.442783] md: super_written gets error=-5, uptodate=0 Oct 2 11:01:59 node03 kernel: [7370143.442783] raid5: Disk failure on sdf, disabling device. Oct 2 11:01:59 node03 kernel: [7370143.442783] raid5: Operation continuing on 4 devices. Oct 2 11:01:59 node03 kernel: [7370143.442820] end_request: I/O error, dev sdb, sector 3907028992 Oct 2 11:01:59 node03 kernel: [7370143.442820] md: super_written gets error=-5, uptodate=0 Oct 2 11:01:59 node03 kernel: [7370143.442820] raid5: Disk failure on sdb, disabling device. Oct 2 11:01:59 node03 kernel: [7370143.442820] raid5: Operation continuing on 3 devices. Oct 2 11:01:59 node03 kernel: [7370143.442820] end_request: I/O error, dev sdd, sector 3907028992 Oct 2 11:01:59 node03 kernel: [7370143.442820] md: super_written gets error=-5, uptodate=0 Oct 2 11:01:59 node03 kernel: [7370143.442820] raid5: Disk failure on sdd, disabling device. Oct 2 11:01:59 node03 kernel: [7370143.442820] raid5: Operation continuing on 2 devices. Oct 2 11:01:59 node03 kernel: [7370143.470791] mptbase: ioc0: LogInfo(0x31110b00): Originator={PL}, Code={Reset}, SubCode(0x0b00) cb_idx mptbase_reply <snip> Oct 2 11:02:00 node03 kernel: [7370143.968976] Buffer I/O error on device drbd4, logical block 1651581030 Oct 2 11:02:00 node03 kernel: [7370143.969056] block drbd4: p write: error=-5 Oct 2 11:02:00 node03 kernel: [7370143.969126] block drbd4: Local WRITE failed sec=21013680s size=4096 Oct 2 11:02:00 node03 kernel: [7370143.969203] block drbd4: disk( UpToDate -> Failed ) Oct 2 11:02:00 node03 kernel: [7370143.969276] block drbd4: Local IO failed in __req_mod.Detaching... Oct 2 11:02:00 node03 kernel: [7370143.969492] block drbd4: disk( Failed -> Diskless ) Oct 2 11:02:00 node03 kernel: [7370143.969492] block drbd4: Notified peer that my disk is broken. Oct 2 11:02:00 node03 kernel: [7370143.970120] block drbd4: Should have called drbd_al_complete_io(, 21013680), but my Disk seems to have failed :( Oct 2 11:02:00 node03 kernel: [7370144.003730] iscsi_trgt: fileio_make_request(63) I/O error 4096, -5 Oct 2 11:02:00 node03 kernel: [7370144.004931] iscsi_trgt: fileio_make_request(63) I/O error 4096, -5 Oct 2 11:02:00 node03 kernel: [7370144.006820] iscsi_trgt: fileio_make_request(63) I/O error 4096, -5 Oct 2 11:02:01 node03 kernel: [7370144.849344] mptbase: ioc0: LogInfo(0x31110b00): Originator={PL}, Code={Reset}, SubCode(0x0b00) cb_idx mptscsih_io_done Oct 2 11:02:01 node03 kernel: [7370144.849451] mptbase: ioc0: LogInfo(0x31110b00): Originator={PL}, Code={Reset}, SubCode(0x0b00) cb_idx mptscsih_io_done Oct 2 11:02:01 node03 kernel: [7370144.849709] mptbase: ioc0: LogInfo(0x31110b00): Originator={PL}, Code={Reset}, SubCode(0x0b00) cb_idx mptscsih_io_done Oct 2 11:02:01 node03 kernel: [7370144.849814] mptbase: ioc0: LogInfo(0x31110b00): Originator={PL}, Code={Reset}, SubCode(0x0b00) cb_idx mptscsih_io_done Oct 2 11:02:01 node03 kernel: [7370144.850077] mptbase: ioc0: LogInfo(0x31110b00): Originator={PL}, Code={Reset}, SubCode(0x0b00) cb_idx mptscsih_io_done <snip> Oct 2 11:02:07 node03 kernel: [7370150.918849] mptbase: ioc0: WARNING - IOC is in FAULT state (7810h)!!! Oct 2 11:02:07 node03 kernel: [7370150.918929] mptbase: ioc0: WARNING - Issuing HardReset from mpt_fault_reset_work!! Oct 2 11:02:07 node03 kernel: [7370150.919027] mptbase: ioc0: Initiating recovery Oct 2 11:02:07 node03 kernel: [7370150.919098] mptbase: ioc0: WARNING - IOC is in FAULT state!!! Oct 2 11:02:07 node03 kernel: [7370150.919171] mptbase: ioc0: WARNING - FAULT code = 7810h Oct 2 11:02:10 node03 kernel: [7370154.041934] mptbase: ioc0: Recovered from IOC FAULT Oct 2 11:02:16 node03 cib: [5734]: WARN: send_ipc_message: IPC Channel to 23559 is not connected Oct 2 11:02:21 node03 iSCSITarget[9060]: [9069]: WARNING: Configuration parameter "portals" is not supported by the iSCSI implementation and will be ignored. Oct 2 11:02:22 node03 kernel: [7370166.353087] mptbase: ioc0: WARNING - mpt_fault_reset_work: HardReset: success This results in 3 MD's were all disks are failed [_____] and 1 MD survives that is rebuilding with its spare. 3 drbd devices are Diskless/UpToDate and the survivor is UpToDate/UpToDate The weird thing of this all is that there is always 1 MD set that "survives" the FAULT state of the controller! Luckily DRBD redirects all read/writes to the second node so there is no downtime. Our findings: 1) It seems to only happen on heavy load 2) It seems to only happen when DRBD is connected (we didn't have any failing MD's yet when DRBD was not connected luckily!) 3) It seems to only happen on the primary node 4) It does not look like a hardware problem because there is always one MD that survives this, if this was hardware related I would expect ALL disks/MD's too fail. Furthermore the disks are not broken because we can assemble the array again after it happened and they resync just fine. 5) I see that there is a new kernel version (2.6.26-27) available and if i look at the changelog it has a fair number of fixes related to MD, although the symptoms we are seeing are different from the described fixes it could be related. Can anyone tell if these issues are related to the fixes in the newest kernel image? 6) In the past we had a Dell MD1000 JBOD connected to the LSI 3801E controller on both nodes and had the same problem when every disk (only from the JBOD) failed so we disconnected the JBOD. The controller stayed inside the server. Things we tried so far: 1) We switched the LSI 3081E-R controller with another but to no avail (and we have another identical cluster suffering from this problem) 2) In stead of the stock lenny mptsas driver (version v3.04.06) we used the latest official LSI mptsas driver (v4.26.00.00) from the LSI website using KB article 16387 (kb.lsi.com/KnowledgebaseArticle16387.aspx). Still to no avail, it happens with that driver too. Things that might be related: 1) We are using the deadline IO scheduler as recommended by IETD. 2) We are suspecting that the LSI 3801E controller might interfere with the LSI 3081E-R so we are planning to remove the unused LSI 3801E controllers. Is there a known issue when both controllers are used in the same machine? They have the same firmware/bios version. The linux driver (mptsas) is also the same for both controllers. Kind regards, Caspar Smit Systemengineer True Bit Resources B.V. Ampèrestraat 13E 1446 TP Purmerend T: +31(0)299 410 475 F: +31(0)299 410 476 @: c.smit@xxxxxxxxxx W: www.truebit.nl -- To unsubscribe from this list: send the line "unsubscribe linux-scsi" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html
