looks like the 75% mark might have been too high of an estimate. Whipped up a quick logger to show me when i was failing: <user.info<14>>May 18 17:08:01 websniff-6036a5 logger: disk: /data at 59% utilization <user.info<14>>May 18 17:09:01 websniff-6036a5 logger: disk: /data at 59% utilization <user.info<14>>May 18 17:10:01 websniff-6036a5 logger: disk: /data at 60% utilization <user.info<14>>May 18 17:11:01 websniff-6036a5 logger: disk: /data at 60% utilization [22563.204037] INFO: task flush-8:16:2430 blocked for more than 120 seconds. [22563.224392] "echo 0 > /proc/sys/kernel/hung_task_timeout_secs" disables this message. [22563.248117] INFO: task dumpcap:4004 blocked for more than 120 seconds. [22563.267662] "echo 0 > /proc/sys/kernel/hung_task_timeout_secs" disables this message. [22563.291359] INFO: task df:14714 blocked for more than 120 seconds. [22563.309874] "echo 0 > /proc/sys/kernel/hung_task_timeout_secs" disables this message. [22563.333593] INFO: task websniff.cgi:14717 blocked for more than 120 seconds. [22563.354690] "echo 0 > /proc/sys/kernel/hung_task_timeout_secs" disables this message. [22682.229526] end_request: I/O error, dev sdb, sector 169922743 [22682.247345] Buffer I/O error on device sdb1, logical block 21240335 [22682.266781] end_request: I/O error, dev sdb, sector 170131519 [22682.284445] Buffer I/O error on device sdb1, logical block 21266432 [....... repeats until......] [22682.782577] sd 3:0:1:0: rejecting I/O to offline device [22682.798907] sd 3:0:1:0: rejecting I/O to offline device And from here on out, the device is no longer recognized by the system until a reboot. I need some help with scsi debugging in order to provide more useful information. I do have a 512mb logfile (text) with lots of scsi dump card state logs and such, though. -- "It's pronounced Layf...you know, like Leif Garrett? Don't you watch 'I Love the 70's'? What kind of retro lover are you, anyway?" -- To unsubscribe from this list: send the line "unsubscribe linux-scsi" in the body of a message to majordomo@xxxxxxxxxxxxxxx More majordomo info at http://vger.kernel.org/majordomo-info.html