Re: raid disk failure, options?

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On Sun, 1 Nov 2009, Thomas Fjellstrom wrote:

My main raid array just had a disk failure. I tried to hot remove the
device, and use the scsi bus rescan sysfs entries, but it seems to fail on
IDENTIFY.

Can I assume my disk is dead?


[5015721.851044] ata3.00: exception Emask 0x0 SAct 0x0 SErr 0x0 action 0x0
[5015721.851089] ata3.00: irq_stat 0x40000001
[5015721.851124] ata3.00: cmd ea/00:00:00:00:00/00:00:00:00:00/a0 tag 0
[5015721.851125]          res 71/04:03:80:01:32/00:00:00:00:00/e0 Emask 0x1
(device error)
[5015721.851193] ata3.00: status: { DRDY DF ERR }
[5015721.851225] ata3.00: error: { ABRT }
[5015726.848684] ata3.00: qc timeout (cmd 0xec)
[5015726.848729] ata3.00: failed to IDENTIFY (I/O error, err_mask=0x5)
[5015726.848763] ata3.00: revalidation failed (errno=-5)
[5015726.848798] ata3: hard resetting link
[5015734.501527] ata3: softreset failed (device not ready)
[5015734.501565] ata3: failed due to HW bug, retry pmp=0
[5015734.665530] ata3: SATA link up 3.0 Gbps (SStatus 123 SControl 300)
[5015734.707085] ata3.00: both IDENTIFYs aborted, assuming NODEV
[5015734.707089] ata3.00: revalidation failed (errno=-2)
[5015739.664923] ata3: hard resetting link
[5015740.148277] ata3: softreset failed (device not ready)
[5015740.148314] ata3: failed due to HW bug, retry pmp=0
[5015740.313532] ata3: SATA link up 3.0 Gbps (SStatus 123 SControl 300)
[5015740.337129] ata3.00: both IDENTIFYs aborted, assuming NODEV
[5015740.337132] ata3.00: revalidation failed (errno=-2)
[5015740.337167] ata3.00: disabled
[5015740.337231] ata3: EH complete
[5015740.337275] sd 2:0:0:0: [sdc] Unhandled error code
[5015740.337308] sd 2:0:0:0: [sdc] Result: hostbyte=DID_BAD_TARGET
driverbyte=DRIVER_OK,SUGGEST_OK
[5015740.337372] end_request: I/O error, dev sdc, sector 1250258495
[5015740.337410] end_request: I/O error, dev sdc, sector 1250258495
[5015740.337445] md: super_written gets error=-5, uptodate=0
[5015740.337479] raid5: Disk failure on sdc1, disabling device.
[5015740.337480] raid5: Operation continuing on 3 devices.
[5015740.337569] sd 2:0:0:0: [sdc] Unhandled error code
[5015740.337601] sd 2:0:0:0: [sdc] Result: hostbyte=DID_BAD_TARGET
driverbyte=DRIVER_OK,SUGGEST_OK
[5015740.337665] end_request: I/O error, dev sdc, sector 480014231
[5015740.337710] sd 2:0:0:0: [sdc] Unhandled error code
[5015740.337742] sd 2:0:0:0: [sdc] Result: hostbyte=DID_BAD_TARGET
driverbyte=DRIVER_OK,SUGGEST_OK
[5015740.337806] end_request: I/O error, dev sdc, sector 1186573399
[5015740.337840] sd 2:0:0:0: [sdc] Unhandled error code
[5015740.337872] sd 2:0:0:0: [sdc] Result: hostbyte=DID_BAD_TARGET
driverbyte=DRIVER_OK,SUGGEST_OK
[5015740.337936] end_request: I/O error, dev sdc, sector 404014999
[5015740.371191] RAID5 conf printout:
[5015740.371226]  --- rd:4 wd:3
[5015740.371258]  disk 0, o:0, dev:sdc1
[5015740.371290]  disk 1, o:1, dev:sda1
[5015740.371322]  disk 2, o:1, dev:sdb1
[5015740.371353]  disk 3, o:1, dev:sdd1
[5015740.393516] RAID5 conf printout:
[5015740.393551]  --- rd:4 wd:3
[5015740.393583]  disk 1, o:1, dev:sda1
[5015740.393615]  disk 2, o:1, dev:sdb1
[5015740.393647]  disk 3, o:1, dev:sdd1

ran: echo x > /sys/bus/scsi/devices/2\:0\:0\:0/delete

[5016224.932073] sd 2:0:0:0: [sdc] Synchronizing SCSI cache
[5016224.932150] sd 2:0:0:0: [sdc] Result: hostbyte=DID_BAD_TARGET
driverbyte=DRIVER_OK,SUGGEST_OK
[5016224.932216] sd 2:0:0:0: [sdc] Stopping disk
[5016224.933192] sd 2:0:0:0: [sdc] START_STOP FAILED
[5016224.933227] sd 2:0:0:0: [sdc] Result: hostbyte=DID_BAD_TARGET
driverbyte=DRIVER_OK,SUGGEST_OK

ran: echo "0 0 0" > /sys/class/scsi_host/host2/scan

[5016463.173706] ata3: hard resetting link
[5016463.657520] ata3: softreset failed (device not ready)
[5016463.657557] ata3: failed due to HW bug, retry pmp=0
[5016463.821535] ata3: SATA link up 3.0 Gbps (SStatus 123 SControl 300)
[5016463.842475] ata3.00: both IDENTIFYs aborted, assuming NODEV
[5016463.842492] ata3: EH complete

To be honest, I've been expecting this, I just had no idea which drive was
going to fail. For the past 6-12 months I've been hearing this rather loud
clicking noise coming from that machine, but I could never pin it down, it
only happened a couple times a day (and it wasn't heads parking).

I'm tempted to try and reboot the machine, to see if the disk comes back.
But I'm worried the array might not come back (for whatever reason).

--
Thomas Fjellstrom
tfjellstrom@xxxxxxx
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Looks like it but show smart stats as well-- they may show what/why is failing, if not try to run a smart test (short) and see what the error is, or if it passes successfully.

smartctl -a /dev/disk

or smartctl -d (cciss,3ware),drive -a /dev/device

Justin.
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