We recently added storage servers to our gluster install, running 3.3.1 on CentOS 6. It went from 40TB usable (8x2 distribute-replicate) to 80TB usable (16x2). There was a little bit over 20TB used space on the volume. The add-brick went through without incident, but the rebalance failed after moving 1.5TB of the approximately 10TB that needed to be moved. A side issue is that it took four days for that 1.5TB to move. I'm aware that gluster has overhead, and that there's only so much speed you can get out of gigabit, but a 100Mb/s half-duplex link could have copied the data faster if it had been a straight copy. After I discovered that the rebalance had failed, I noticed that there were other problems. There are a small number of completely lost files (91 that I know about so far), a huge number of permission issues (over 800,000 files changed to 000), and about 32000 files that are throwing read errors via the fuse/nfs mount but seem to be available directly on bricks. That last category of problem file has the sticky bit set, with almost all of them having ---------T permissions. The good files on bricks typically have the same permissions, but are readable by root. I haven't worked out the scripting necessary to automate all the fixing that needs to happen yet. We really need to know what happened. We do plan to upgrade to 3.4.1, but there were some reasons that we didn't want to upgrade before adding storage. * Upgrading will result in service interruption to our clients, which mount via NFS. It would likely be just a hiccup, with quick failover, but it's still a service interruption. * We have a pacemaker cluster providing the shared IP address for NFS mounting. It's running CentOS 6.3. A "yum upgrade" to upgrade gluster will also upgrade to CentOS 6.4. The pacemaker in 6.4 is incompatible with the pacemaker in 6.3, which will likely result in longer-than-expected downtime for the shared IP address. * We didn't want to risk potential problems with running gluster 3.3.1 on the existing servers and 3.4.1 on the new servers. * We needed the new storage added right away, before we could schedule maintenance to deal with the upgrade issues. Something that would be extremely helpful would be obtaining the services of an expert-level gluster consultant who can look over everything we've done to see if there is anything we've done wrong and how we might avoid problems in the future. I don't know how much the company can authorize for this, but we obviously want it to be as cheap as possible. We are in Salt Lake City, UT, USA. It would be preferable to have the consultant be physically present at our location. I'm working on redacting one bit of identifying info from our rebalance log, then I can put it up on dropbox for everyone to examine. Thanks, Shawn