Boeing expects jet to taxi in at half the cost

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Boeing expects jet to taxi in at half the cost
By Byron Acohido, USA TODAY

SEATTLE =97 It won't be the biggest or fastest jetliner. But Boeing's newest=
=20
model, the 7E7, should be relatively cheap to bring to market and very=20
economical to operate. Unlike the superjumbo 747X or the futuristic Sonic=20
Cruiser =97 neither of which got off the drawing board =97 Boeing conceived=
 the=20
7E7 entirely with cost cutting in mind. Aviation buffs won't be thrilled.=20
But that matters little to the airplane maker, which mainly hopes to=20
impress company shareholders and airline chief financial officers. Forget=20
capacity or speed: 7E7 hype focuses on its rock-bottom development costs.=20
Boeing expects to spend about half what it usually does to design and build=
=20
its newest model. And the 7E7 will fly about 200 passengers long distances=
=20
while burning 20% less fuel than comparable models. Borrowing a tactic from=
=20
professional sports team owners, Boeing this week will even get taxpayers=20
to help pay for the 7E7's venue. Friday, Boeing expects to receive bids=20
from about 20 states outlining tax breaks and other incentives they'll=20
offer to land the 7E7 assembly plant. "This is purely a cost-driven=20
program," says Richard Aboulafia, aerospace analyst at the Teal Group. "In=
=20
today's environment, you need to squeeze every penny out of cost to make=20
the business case to go ahead." Boeing makes no apologies. "The overriding=
=20
consideration driving this process is the unrelenting competition we face=20
and pressure from our airline customers to ensure our products are ever=20
more competitive," says Boeing spokeswoman Mary Hanson.

Boeing desperately needs a hot new program, but new jetliners are=20
inherently risky. Boeing spent an estimated $7 billion and took five years=
=20
to design, test, certify and set up an assembly line for its newest model,=
=20
the 777, before delivering the first plane to a paying customer in 1995.=20
The 747X, meant to counter European rival Airbus' newest offering, the=20
555-seat A380, fizzled. So did its successor, the Sonic Cruiser, which was=
=20
supposed to fly at nearly the speed of sound but was too costly to build=20
and operate. At the Paris Air Show this week, Airbus has announced=20
billion-dollar orders to both Emirates and Qatar Airways. Many experts=20
thought Emirates would opt for Boeing planes. Instead, the fast-growing=20
Dubai carrier added insult to injury by including 21 A380s in its Airbus=20
order. This year, Airbus has grabbed 197 orders to Boeing's 37. Meanwhile,=
=20
Boeing is about to capitalize on states' hunger for economic development by=
=20
squeezing taxpayers for an unprecedented contribution. In mid-May, the=20
airplane maker issued its criteria for a suitable factory site along with a=
=20
five-week deadline for submitting bids.

That began a bidding frenzy. Along with access to a runway, a shipping port=
=20
and skilled workers, Boeing also sought "local support for businesses" and=
=20
"transportation enhancements" compatible with its factory. Having lost=20
Boeing corporate headquarters, which shifted to Chicago from Seattle in=20
2001, Washington Gov. Gary Locke immediately retained corporate consultant=
=20
Deloitte & Touche Fantus to glean lessons from a decade's worth of deals to=
=20
attract pro sports teams or new factories, including the $133 million in=20
tax breaks Texas recently pledged to Toyota in exchange for locating an=20
auto plant in San Antonio. Noting that Dallas had been a hot contender for=
=20
Boeing's corporate headquarters and that the Texas Legislature recently=20
gave Gov. Rick Perry $295 million to close other such deals, Locke put=20
together a package of tax cuts and other incentives worth $3.2 billion over=
=20
20 years, which the Washington Legislature quickly approved. That=20
translates into $133,000 a year for each of the 1,200 workers the factory=20
would employ. "I think Washington is now back in the running," says=20
aviation industry consultant Scott Hamilton. "After all, a $3.2 billion=20
corporate bribe is no small potatoes."

Should Boeing keep the 7E7 plant in the Seattle area, where it already=20
assembles five of six models, it would also benefit from $9.8 billion in=20
regional transportation improvements now underway, including a $16 million=
=20
pier earmarked to receive wing and fuselage sections from Japan. "It's a=20
very aggressive package," says Mark Klender, project leader at Deloitte &=20
Touche Fantus. "We did what we needed to do to be competitive with other=20
states." California Gov. Gray Davis is also expected to submit a generous=20
bid. Boeing, which bought McDonnell Douglas in 1997, could use the port of=
=20
Long Beach to receive 7E7 sections. It could also reopen factories where=20
McDonnell Douglas once built the DC-10/MD-11, near where it continues to=20
build 717s, successor to the DC-9/MD-80. Davis is expected to offer tax=20
cuts, unemployment insurance benefit reductions and utility subsidies, says=
=20
Jason Kimbrough, spokesman for the California Technology, Trade and=20
Commerce Agency.

Taxpayers aren't the only ones anteing up. Boeing will rely heavily on=20
overseas partners to supply fully built-out sections, shifting much of the=
=20
7E7's research and manufacturing costs to suppliers and allowing Boeing to=
=20
dramatically reduce the number of factory workers needed for assembly. At=20
peak production in the 1980s, Boeing's 747 productionline employed 10,000=20
workers churning out a new jumbo jet every 23 days. Fuselage sections or=20
the pieces of the tail arrived by rail from suppliers. But Boeing workers=20
always built the wing, cockpit and thousands of subassemblies needed to=20
connect all of the pieces. With the 7E7, Boeing will require suppliers to=20
deliver ready-to-connect sections. Final assembly will require 1,200=20
workers to finish a jet every three days. Breaking with tradition, Boeing=20
will likely subcontract the wing, probably to Japan, which already supplies=
=20
fuselage sections for the 777. "Boeing's competitive advantage really is in=
=20
design, marketing, sales and product support," says Todd Watkins, professor=
=20
of economics at Lehigh University. "It's no longer in assembling smaller=20
pieces."




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