Facility for airplanes criticized at hearing

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Facility for airplanes criticized at hearing
By Alan Levin, USA TODAY

WASHINGTON =97 The maintenance facility that improperly repaired a commuter=
=20
plane that crashed Jan. 8 was plagued with problems, according to documents=
=20
and testimony released this week. The training program at the facility in=20
Huntington, W.Va., was deficient, a federal inspector said.  Furthermore,=20
the facility was supervised by a complex layer of three companies that=20
didn't communicate well, according to the National Transportation Safety=20
Board's (NTSB) records. Partly as a result of the crash that killed all 21=
=20
aboard US Airways Express Flight 5481, the Federal Aviation Administration=
=20
is considering new ways to oversee maintenance operations, a spokesman=20
said. FAA inspectors monitor maintenance, but the law places responsibility=
=20
for maintenance on the airlines.

The Air Midwest Airlines Beech 1900D, operated under contract with US=20
Airways Express, crashed 39 seconds after taking off from Charlotte/Douglas=
=20
International Airport. The control panels that raise and lower the plane's=
=20
nose, known as elevators, were misadjusted by the maintenance workers Jan.=
=20
6. When the plane took off two days later, its nose shot skyward because it=
=20
was overloaded and tail-heavy. The pilots could not level it because of the=
=20
misadjusted elevator controls, the NTSB says. Air Midwest, a subsidiary of=
=20
Mesa Air Group, had hired Raytheon Aerospace to perform the maintenance on=
=20
its fleet of Beech 1900D aircraft. Raytheon then turned to another company,=
=20
SMART Inc. of Edgewater, Fla., to provide the mechanics. Such arrangements=
=20
are lawful, and some airlines have successfully hired others to perform=20
maintenance for years.  Some safety experts say the arrangement blurred=20
responsibility and may have led to some of the breakdowns that occurred at=
=20
the facility. "This accident shows an overwhelming need for the airline to=
=20
maintain a total control of the quality system," says John Goglia, an NTSB=
=20
board member who had been an airline mechanic.

According to testimony before the NTSB and records made public this week:

=95 The FAA's inspector overseeing Air Midwest maintenance had repeatedly=20
asked the airline to set-up a training program. "We're working on it," was=
=20
the only response he got, he said.

=95 The inspection of the repair work on the plane that crashed was done in=
=20
violation of the airline's maintenance manual. The work was performed by a=
=20
mechanic who was being trained. The mechanic who supervised the work=20
inspected it later. Apparently, neither of them noticed the improper=20
elevator adjustment.

=95 The maintenance manual at the facility was inadequate, an Air Midwest=20
official testified. The mechanics said they skipped several steps because=20
they thought those steps did not apply.

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