United gets more time for maintenance

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United gets more time for maintenance
By Gary Stoller, USA TODAY

As United Airlines closes two airplane maintenance centers to save money,
it is getting an extra year to do required major maintenance on at least a
fifth of its jets. United, which is in bankruptcy reorganization, says the
Federal Aviation Administration has agreed to let the airline do "heavy
maintenance" checks on its 97 Boeing 757s once every six years instead of
five. United, the FAA and some aviation experts say that such extensions
are common and won't affect safety. United says its 757 policy matches
industry guidelines. Boeing says those call for the heaviest maintenance
checks after 12,000 flights or six years, whichever comes first. Other
experts say the move will make the jets less safe. Heavy maintenance
involves major overhauls. Seats and hundreds of interior panels are
removed, and a jet's structure is inspected for corrosion and fatigue. Some
components are replaced.

United says less-intensive procedures called "C checks" were also changed
this month for the 757s, from every 500 days to 540 days. The airline says
it has in the past extended maintenance intervals for other types of jets.
United recently closed its Indianapolis maintenance base and will close its
Oakland facility by May 31. It plans to outsource much of its maintenance
work to private contractors. The FAA refuses to provide any details about
United's heavy maintenance extension or those of other airlines. Such
extensions must meet "strict, established FAA procedures," the agency says.
"Safety is the No. 1 factor" in considering extension requests, FAA
spokesman Paul Takemoto says. "If there is any reason to suspect that
safety might be compromised, the extension is not granted." A maintenance
extension was cited as a contributor in an Alaska Airlines crash in 2000,
which killed 88 people. The National Transportation Safety Board said the
accident was probably caused by the airline's failure to properly check and
lubricate a part in the jet's tail. The FAA had approved Alaska's request
to check that mechanism less frequently.

United officials say they constantly monitor their planes' maintenance and
performance. Cost cutting was not a factor in extending the time limit,
spokesman Chris Brathwaite says. Hank Krakowski, a United vice president,
says it's "a good business practice" to not waste company money by
performing maintenance tasks too soon. Some experts believe cost is an
overriding concern. "Whenever you extend an interval, that can't be a good
thing," says Mike Overly of the Aviation Safety Institute, a non-profit
research center. "It sounds like a bottom-line move to stay afloat." Mike
Metcalf, president of the International Society of Transport Aircraft
Trading, says airlines seek extensions "clearly for cost reasons." Metcalf,
whose group's members work for airlines, manufacturers and aircraft
lessors, says that "planes have a tremendous amount of safety built in" and
that a one-year heavy maintenance extension "does not have a huge safety
implication." But doing maintenance "sooner is better than later." The
average age of United's 757s is 11 years.

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