[snip] > > mount -o loop boot-aic7xxx.img boot > zcat boot/initrd.img > initrd.img > mount -o loop initrd.img initrd > cp loader.fixed initrd/sbin/loader > umount initrd > gzip -9 initrd.img > mv initrd.img.gz boot/initrd.img > > df here shows that I have 3.5K left, which means that it uses 15.5K, which > you don't have enough room on your original boot.img. You could try filling > up the images and then erasing it: > > cat /dev/zero > initrd/zerofile > rm initrd/zerofile you may need to: sync after the cat /dev/zero > initrd/zerofile but before the rm initrd/zerofile. Otherwise the empty data may not be written to the disk before it is removed. Chuck